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Author Topic: 2023 Zero DSR/X not charging  (Read 1083 times)

princec

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Re: 2023 Zero DSR/X not charging
« Reply #30 on: June 07, 2026, 12:31:11 AM »

The EEPROM read fails are probably an issue.

Cas :)
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DonTom

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Re: 2023 Zero DSR/X not charging
« Reply #31 on: June 07, 2026, 12:51:29 AM »

The EEPROM read fails are probably an issue.

Cas :)
Perhaps because of the "BMU ineligible" error.  But neither error  tells me why it happened.


But . . . I just now noticed it has dates for 2025.  I will now recheck the entire log looking more careful at the dates. 


-Don- Auburn, CA
« Last Edit: June 07, 2026, 02:46:09 AM by DonTom »
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1971 BMW R75/5
1984 Yamaha Venture
2002 Suzuki DR200SE
2013 Triumph Trophy SE
2016 Kawasaki Versys 650 LT
2017 Blk/Gold HD Road Glide Ultra
2017 Org Zero DS ZF 6.5/(now is 7.2)
2017 Red Zero SR ZF13 w/ Pwr Tank
2020 Energica EVA SS9
2023 Energica Experia LE
2023 Zero DSR/X
2025 Energica Experia

DonTom

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Re: 2023 Zero DSR/X not charging
« Reply #32 on: June 07, 2026, 03:53:54 AM »

I took a better look at the dates and time:


32536/4/2026 9:31:10 PM764000481114Fault set: CONTROLLER_WARNING
352536/4/2026 9:31:10 PM766000491149controller warning 50
272536/4/2026 9:31:11 PM314000501176MBB RTC Valid
382536/4/2026 9:31:11 PM316000511214Fault cleared: DC_DC_LOW
472536/4/2026 9:31:13 PM736000521261Fault cleared: CONTROLLER_WARNING
692536/4/2026 9:31:22 PM982000531330CHARGER LSS: Freeing CHARGER node id 0x10 for charger 0
262536/4/2026 9:32:22 PM610000541356Key Sw = OFF
642536/4/2026 9:32:22 PM704000551420Control flags changed. Old: 0x204076 New: 0x204078
432536/4/2026 9:32:22 PM705000561463State change from STOP to HIB
502536/4/2026 9:32:22 PM725000571513MTC pending change by 3 from 0 to 0
75816/4/2026 9:32:22 PM726000581588000961143000010000HIB48296037340013296640
702536/4/2026 9:32:22 PM727000591658Disch limits: curr 897 cap 897 act 2147483647 pow 102527
632536/4/2026 9:32:22 PM728000601721Ch limits: curr 83 cap 83 act 2147483647 pow 9486
29846/4/2026 9:32:22 PM7280006117510-650280-1
642536/4/2026 9:32:22 PM731000621815Control flags changed. Old: 0x204078 New: 0x200070
602536/4/2026 9:32:22 PM733000631875Disable flags changed. Old: 0x0000 New: 0x0004
1062536/4/2026 9:32:22 PM739000641981Stopping 12v charge. DC-DC 13378688uV, Battery 13296640uV, Combined 13135518uV, Ambient 30C
[/t]
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1971 BMW R75/5
1984 Yamaha Venture
2002 Suzuki DR200SE
2013 Triumph Trophy SE
2016 Kawasaki Versys 650 LT
2017 Blk/Gold HD Road Glide Ultra
2017 Org Zero DS ZF 6.5/(now is 7.2)
2017 Red Zero SR ZF13 w/ Pwr Tank
2020 Energica EVA SS9
2023 Energica Experia LE
2023 Zero DSR/X
2025 Energica Experia

electrictwowheeler

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Re: 2023 Zero DSR/X not charging
« Reply #33 on: June 09, 2026, 11:15:13 AM »

Maybe it's a little too late but here is a trouble shooting suggestion. The unofficial Zero manual has a description for building an adapter to read information through the OBD port. It's for Gen 2 bikes but works on Gen 3 also. I think I had to switch the TX and RX wires and use a different Baud rate but after some messing around I got it to work on a laptop. When you key on the bike you can see all the start commands as it is happening. You can see all the commands just like you see in the logs, the same when you plug into charge. Pretty useful for trouble shooting. If you type in "help", you bring up a menu of all the info you can get. It's fun even if you don't need it. There are posts about it from a long time ago. Here is an example. This is "BMS interface" screen. You can see things like charge targets, lowest cell voltage, how many amps the headlights are drawing, pack capacity.
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2021 Zero SR

DonTom

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Re: 2023 Zero DSR/X not charging
« Reply #34 on: June 09, 2026, 12:31:56 PM »

Maybe it's a little too late but here is a trouble shooting suggestion. The unofficial Zero manual has a description for building an adapter to read information through the OBD port. It's for Gen 2 bikes but works on Gen 3 also. I think I had to switch the TX and RX wires and use a different Baud rate but after some messing around I got it to work on a laptop. When you key on the bike you can see all the start commands as it is happening. You can see all the commands just like you see in the logs, the same when you plug into charge. Pretty useful for trouble shooting. If you type in "help", you bring up a menu of all the info you can get. It's fun even if you don't need it. There are posts about it from a long time ago. Here is an example. This is "BMS interface" screen. You can see things like charge targets, lowest cell voltage, how many amps the headlights are drawing, pack capacity.
Thanks, that could be handy.


But so far, I have not had a trace of the no charge problem since the time I charged it up to 110% SOC and then rode it. I put on around 200 miles on it since then and charged it up a few times. But I am curious what caused it and if it will happen again. Perhaps I should have your suggestion handy just in case it does happen again.


-Don-  Auburn, CA
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1971 BMW R75/5
1984 Yamaha Venture
2002 Suzuki DR200SE
2013 Triumph Trophy SE
2016 Kawasaki Versys 650 LT
2017 Blk/Gold HD Road Glide Ultra
2017 Org Zero DS ZF 6.5/(now is 7.2)
2017 Red Zero SR ZF13 w/ Pwr Tank
2020 Energica EVA SS9
2023 Energica Experia LE
2023 Zero DSR/X
2025 Energica Experia

electrictwowheeler

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Re: 2023 Zero DSR/X not charging
« Reply #35 on: June 09, 2026, 11:07:08 PM »

Good to hear it's working. Intermittent problems are the worst! Make sure your towing insurance is paid up, ha ha!
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DonTom

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Re: 2023 Zero DSR/X not charging
« Reply #36 on: June 10, 2026, 05:47:42 AM »

Good to hear it's working. Intermittent problems are the worst! Make sure your towing insurance is paid up, ha ha!
I think it all had to do something with the bike sitting a bit too long, such as the battery getting out of balance causing the BMU to stop the charge. Perhaps right on the edge. After around 20 charge attempts, it started to charge fine. IOW, I don't think the fix was anything else that I did.


But yes, I do have a couple of ways to call for a tow truck, AAA Premier (member since 1992) and the Spot Messenger towing service (SOV).


However, I somehow do not expect to see this problem again, but if I do, I will just keep on trying to charge unit it works--and then I will look into replacing the BMU.


-Don-   Auburn, CA
Logged
1971 BMW R75/5
1984 Yamaha Venture
2002 Suzuki DR200SE
2013 Triumph Trophy SE
2016 Kawasaki Versys 650 LT
2017 Blk/Gold HD Road Glide Ultra
2017 Org Zero DS ZF 6.5/(now is 7.2)
2017 Red Zero SR ZF13 w/ Pwr Tank
2020 Energica EVA SS9
2023 Energica Experia LE
2023 Zero DSR/X
2025 Energica Experia
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