Picked up my 2016 FXS from the dealer after this :
http://electricmotorcycleforum.com/boards/index.php?topic=6567.0 The motor was replaced and based on the logs I've seen, firmware was updated from rev48 to rev50. Now in the logs, I get a bunch of "WARNING: Max allowed voltage difference is 500mV" that I never got before. Using the app, "cell balance" is <=12mV.
I would like to understand if this is a new warning put out by the new firmware, or if something possibly happened to the batteries while the bike sat for a month at the dealer. Has anyone else seen this warning in their logs or know what it means?
My plan is to leave the bike plugged in over the weekend and see if the BMS does some other balancing that might make this warning go away. I don't think I notice any effect specific to this warning while riding. It's probably unrelated, but this motor seems to heat up more quickly, and i still get a lot of "Batt Dischg Cur Limited".
Some logs are pasted below. Took the bike to the shop on 21 March, and picked it up on 27 April.
01172 04/28/2017 14:20:59 Batt Dischg Cur Limited 449 A (86%), MinCell: 3610mV, MaxPackTemp: 40C
01173 04/28/2017 14:21:58 DEBUG: Module scheme changed from Running mode to Stopped mode
01174 04/28/2017 14:21:58 DEBUG: Module mode Change Does Not Require Disconnect
01175 04/28/2017 14:21:59 Disarmed PackTemp: h 39C, l 39C, PackSOC: 50%, Vpack:102.357V, MotAmps: 0, BattAmps: 0, Mods: 11, MotTemp: 67C, CtrlTemp: 39C, AmbTemp: 34C, MotRPM: 9, Odo: 6949km
01176 04/28/2017 14:21:59 Batt Dischg Cur Limited 457 A (87%), MinCell: 3648mV, MaxPackTemp: 39C
01177 04/28/2017 14:22:00 Power Off Key Switch
01178 04/28/2017 14:22:00 Sevcon Turned Off
01179 04/28/2017 14:22:00 Module 00 Opening Contactor vmod: 102.354V, batt curr: 0A
01180 04/28/2017 14:22:00 Module 01 Opening Contactor vmod: 102.364V, batt curr: 0A
01181 04/28/2017 14:22:00 INFO: Disabling External Chg 0 Charger 2
01182 04/28/2017 14:22:00 INFO: Disabling External Chg 1 Charger 3
01183 0 DEBUG: Reset: Power-On, External
01184 0 Power On Key Switch
01185 0 Key On
01186 0 DEBUG: Module scheme changed from None mode to Stopped mode
01187 0 Module 00 Opening Contactor vmod: 0.000V, batt curr: 0A
01188 0 Module 01 Opening Contactor vmod: 0.000V, batt curr: 0A
01189 0 DEBUG: Module scheme changed from Stopped mode to Running mode
01190 0 Module 00 CAN Link Up
01191 0 Module 01 CAN Link Up
01192 0 Module 00 Registered serial: 16sg2654, vmod: 102.726V
01193 04/28/2017 14:39:29 Module 01 Registered serial: 16sg2651, vmod: 102.737V
01194 04/28/2017 14:39:34 Sevcon Turned On
01195 04/28/2017 14:39:34 DEBUG: Module scheme changed from Running mode to Stopped mode
01196 04/28/2017 14:39:34 DEBUG: Module mode Change Does Not Require Disconnect
01197 04/28/2017 14:39:35 Sevcon CAN Link Up
01198 04/28/2017 14:39:35 DEBUG: Sevcon Contactor Drive ON.
01199 04/28/2017 14:39:35 Module 00 Closing Contactor vmod: 102.722V, maxsys: 102.720V, minsys: 102.702V, diff: 0.018V, vcap: 90.750V, prechg: 88%
01200 04/28/2017 14:39:35 Module 01 Closing Contactor vmod: 102.734V, maxsys: 102.720V, minsys: 102.702V, diff: 0.018V, vcap: 90.750V, prechg: 88%
01201 04/28/2017 14:39:35 DEBUG: Module 00 Contactor is now Closed
01202 04/28/2017 14:39:35 DEBUG: Module 01 Contactor is now Closed
01203 04/28/2017 14:39:35 INFO: Enabling External Chg 0 Charger 2
01204 04/28/2017 14:39:35 INFO: Enabling External Chg 1 Charger 3
01205 04/28/2017 14:39:36 DEBUG: Module scheme changed from Stopped mode to Running mode
01206 04/28/2017 14:39:36 DEBUG: Module mode Change Does Not Require Disconnect
01207 04/28/2017 14:39:43 Riding PackTemp: h 39C, l 39C, PackSOC: 50%, Vpack:101.462V, MotAmps: 206, BattAmps: 66, Mods: 11, MotTemp: 53C, CtrlTemp: 38C, AmbTemp: 36C, MotRPM: 966, Odo: 6949km
01208 04/28/2017 14:39:43 Batt Dischg Cur Limited 479 A (92%), MinCell: 3621mV, MaxPackTemp: 39C
01209 04/28/2017 14:40:43 Riding PackTemp: h 39C, l 39C, PackSOC: 49%, Vpack:102.308V, MotAmps: 0, BattAmps: 0, Mods: 11, MotTemp: 57C, CtrlTemp: 39C, AmbTemp: 36C, MotRPM:2100, Odo: 6950km
01210 04/28/2017 14:40:43 Batt Dischg Cur Limited 466 A (89%), MinCell: 3647mV, MaxPackTemp: 39C
01211 04/28/2017 14:41:43 Riding PackTemp: h 39C, l 39C, PackSOC: 49%, Vpack:102.120V, MotAmps: 19, BattAmps: 11, Mods: 11, MotTemp: 58C, CtrlTemp: 39C, AmbTemp: 35C, MotRPM:1756, Odo: 6950km
01212 04/28/2017 14:41:43 Batt Dischg Cur Limited 459 A (88%), MinCell: 3637mV, MaxPackTemp: 39C
01213 04/28/2017 14:42:43 Riding PackTemp: h 39C, l 39C, PackSOC: 48%, Vpack:101.923V, MotAmps: 31, BattAmps: 17, Mods: 11, MotTemp: 58C, CtrlTemp: 38C, AmbTemp: 35C, MotRPM:1783, Odo: 6951km
01214 04/28/2017 14:42:43 Batt Dischg Cur Limited 460 A (88%), MinCell: 3633mV, MaxPackTemp: 39C
01215 04/28/2017 14:43:43 Riding PackTemp: h 39C, l 39C, PackSOC: 47%, Vpack:101.119V, MotAmps: 30, BattAmps: 25, Mods: 11, MotTemp: 62C, CtrlTemp: 39C, AmbTemp: 34C, MotRPM:2779, Odo: 6952km
01216 04/28/2017 14:43:43 Batt Dischg Cur Limited 433 A (83%), MinCell: 3597mV, MaxPackTemp: 39C
01217 04/28/2017 14:44:43 Riding PackTemp: h 39C, l 39C, PackSOC: 46%, Vpack:100.227V, MotAmps: 46, BattAmps: 59, Mods: 11, MotTemp: 62C, CtrlTemp: 38C, AmbTemp: 34C, MotRPM:4093, Odo: 6953km
01218 04/28/2017 14:44:43 Batt Dischg Cur Limited 436 A (83%), MinCell: 3565mV, MaxPackTemp: 39C
01219 04/28/2017 14:44:57 WARNING: Max allowed voltage difference is 500mV
01220 04/28/2017 14:44:58 WARNING: Max allowed voltage difference is 500mV
01221 04/28/2017 14:45:43 Riding PackTemp: h 39C, l 39C, PackSOC: 46%, Vpack:100.297V, MotAmps: 138, BattAmps: 79, Mods: 11, MotTemp: 63C, CtrlTemp: 38C, AmbTemp: 34C, MotRPM:1854, Odo: 6954km
01222 04/28/2017 14:45:43 Batt Dischg Cur Limited 439 A (84%), MinCell: 3578mV, MaxPackTemp: 39C
01223 04/28/2017 14:46:43 Riding PackTemp: h 39C, l 39C, PackSOC: 44%, Vpack: 99.274V, MotAmps: 82, BattAmps: 87, Mods: 11, MotTemp: 65C, CtrlTemp: 40C, AmbTemp: 35C, MotRPM:3420, Odo: 6955km
01224 04/28/2017 14:46:43 Batt Dischg Cur Limited 415 A (79%), MinCell: 3530mV, MaxPackTemp: 39C
01225 04/28/2017 14:47:06 WARNING: Max allowed voltage difference is 500mV
01226 04/28/2017 14:47:10 WARNING: Max allowed voltage difference is 500mV
01227 04/28/2017 14:47:43 Riding PackTemp: h 40C, l 40C, PackSOC: 42%, Vpack: 97.017V, MotAmps: 184, BattAmps: 195, Mods: 11, MotTemp: 72C, CtrlTemp: 41C, AmbTemp: 35C, MotRPM:3826, Odo: 6956km
01228 04/28/2017 14:47:43 Batt Dischg Cur Limited 403 A (77%), MinCell: 3374mV, MaxPackTemp: 40C
01229 04/28/2017 14:48:40 WARNING: Max allowed voltage difference is 500mV
01230 04/28/2017 14:48:43 Riding PackTemp: h 40C, l 40C, PackSOC: 40%, Vpack:100.686V, MotAmps: -50, BattAmps: -37, Mods: 11, MotTemp: 81C, CtrlTemp: 43C, AmbTemp: 34C, MotRPM:2646, Odo: 6957km
01231 04/28/2017 14:48:43 Batt Dischg Cur Limited 358 A (68%), MinCell: 3586mV, MaxPackTemp: 40C
01232 04/28/2017 14:49:43 Riding PackTemp: h 41C, l 40C, PackSOC: 39%, Vpack:100.170V, MotAmps: 13, BattAmps: 12, Mods: 11, MotTemp: 78C, CtrlTemp: 42C, AmbTemp: 35C, MotRPM:3276, Odo: 6958km
01233 04/28/2017 14:49:43 Batt Dischg Cur Limited 392 A (75%), MinCell: 3567mV, MaxPackTemp: 41C
01234 04/28/2017 14:49:58 WARNING: Max allowed voltage difference is 500mV
01235 04/28/2017 14:49:59 WARNING: Max allowed voltage difference is 500mV
01236 04/28/2017 14:49:59 WARNING: Max allowed voltage difference is 500mV
01237 04/28/2017 14:50:43 Riding PackTemp: h 41C, l 40C, PackSOC: 39%, Vpack:100.896V, MotAmps: 0, BattAmps: 1, Mods: 11, MotTemp: 74C, CtrlTemp: 41C, AmbTemp: 35C, MotRPM:1590, Odo: 6958km
01238 04/28/2017 14:50:43 Batt Dischg Cur Limited 404 A (77%), MinCell: 3591mV, MaxPackTemp: 41C
01239 04/28/2017 14:51:43 Riding PackTemp: h 40C, l 40C, PackSOC: 39%, Vpack:101.257V, MotAmps: 0, BattAmps: 0, Mods: 11, MotTemp: 71C, CtrlTemp: 40C, AmbTemp: 35C, MotRPM: 469, Odo: 6959km
01240 04/28/2017 14:51:43 Batt Dischg Cur Limited 417 A (80%), MinCell: 3606mV, MaxPackTemp: 40C
01241 04/28/2017 14:52:43 Riding PackTemp: h 40C, l 40C, PackSOC: 38%, Vpack: 99.728V, MotAmps: 67, BattAmps: 59, Mods: 11, MotTemp: 71C, CtrlTemp: 41C, AmbTemp: 35C, MotRPM:2814, Odo: 6960km
01242 04/28/2017 14:52:43 Batt Dischg Cur Limited 403 A (77%), MinCell: 3550mV, MaxPackTemp: 40C
01243 04/28/2017 14:53:43 Riding PackTemp: h 40C, l 40C, PackSOC: 37%, Vpack:100.551V, MotAmps: 0, BattAmps: 2, Mods: 11, MotTemp: 72C, CtrlTemp: 41C, AmbTemp: 35C, MotRPM:2614, Odo: 6961km
01244 04/28/2017 14:53:43 Batt Dischg Cur Limited 393 A (75%), MinCell: 3580mV, MaxPackTemp: 40C
01245 04/28/2017 14:54:43 Riding PackTemp: h 40C, l 40C, PackSOC: 37%, Vpack:101.042V, MotAmps: 0, BattAmps: 0, Mods: 11, MotTemp: 69C, CtrlTemp: 40C, AmbTemp: 35C, MotRPM: 168, Odo: 6961km
01246 04/28/2017 14:54:43 Batt Dischg Cur Limited 407 A (78%), MinCell: 3599mV, MaxPackTemp: 40C
01247 04/28/2017 14:55:43 Riding PackTemp: h 40C, l 40C, PackSOC: 36%, Vpack:100.769V, MotAmps: 0, BattAmps: 1, Mods: 11, MotTemp: 69C, CtrlTemp: 40C, AmbTemp: 35C, MotRPM:2586, Odo: 6961km
01248 04/28/2017 14:55:43 Batt Dischg Cur Limited 405 A (77%), MinCell: 3587mV, MaxPackTemp: 40C
01249 04/28/2017 14:56:43 Riding PackTemp: h 40C, l 40C, PackSOC: 35%, Vpack:100.511V, MotAmps: 0, BattAmps: 2, Mods: 11, MotTemp: 69C, CtrlTemp: 40C, AmbTemp: 35C, MotRPM:2620, Odo: 6962km
01250 04/28/2017 14:56:43 Batt Dischg Cur Limited 392 A (75%), MinCell: 3579mV, MaxPackTemp: 40C
01251 04/28/2017 14:57:43 Riding PackTemp: h 40C, l 40C, PackSOC: 35%, Vpack:100.973V, MotAmps: 0, BattAmps: 0, Mods: 11, MotTemp: 71C, CtrlTemp: 39C, AmbTemp: 35C, MotRPM: 0, Odo: 6963km
01252 04/28/2017 14:57:43 Batt Dischg Cur Limited 404 A (77%), MinCell: 3596mV, MaxPackTemp: 40C
01253 04/28/2017 14:58:43 Riding PackTemp: h 40C, l 40C, PackSOC: 35%, Vpack:100.485V, MotAmps: 22, BattAmps: 14, Mods: 11, MotTemp: 68C, CtrlTemp: 40C, AmbTemp: 35C, MotRPM:2179, Odo: 6963km
01254 04/28/2017 14:58:43 Batt Dischg Cur Limited 406 A (78%), MinCell: 3568mV, MaxPackTemp: 40C
01255 04/28/2017 14:59:43 Riding PackTemp: h 40C, l 40C, PackSOC: 34%, Vpack:100.631V, MotAmps: 0, BattAmps: 0, Mods: 11, MotTemp: 68C, CtrlTemp: 40C, AmbTemp: 35C, MotRPM:2363, Odo: 6964km
01256 04/28/2017 14:59:43 Batt Dischg Cur Limited 395 A (75%), MinCell: 3583mV, MaxPackTemp: 40C
01257 04/28/2017 15:00:43 Riding PackTemp: h 40C, l 40C, PackSOC: 34%, Vpack: 99.788V, MotAmps: 38, BattAmps: 33, Mods: 11, MotTemp: 68C, CtrlTemp: 39C, AmbTemp: 34C, MotRPM:2941, Odo: 6965km
01258 04/28/2017 15:00:43 Batt Dischg Cur Limited 393 A (75%), MinCell: 3553mV, MaxPackTemp: 40C
01259 04/28/2017 15:01:43 Riding PackTemp: h 40C, l 40C, PackSOC: 33%, Vpack:100.450V, MotAmps: 0, BattAmps: 1, Mods: 11, MotTemp: 67C, CtrlTemp: 39C, AmbTemp: 34C, MotRPM:2157, Odo: 6966km
01260 04/28/2017 15:01:43 Batt Dischg Cur Limited 391 A (75%), MinCell: 3577mV, MaxPackTemp: 40C
01261 04/28/2017 15:02:43 Riding PackTemp: h 40C, l 40C, PackSOC: 33%, Vpack:100.788V, MotAmps: 0, BattAmps: 0, Mods: 11, MotTemp: 67C, CtrlTemp: 38C, AmbTemp: 34C, MotRPM: 0, Odo: 6966km
01262 04/28/2017 15:02:43 Batt Dischg Cur Limited 400 A (76%), MinCell: 3590mV, MaxPackTemp: 40C
01263 04/28/2017 15:03:43 Riding PackTemp: h 40C, l 40C, PackSOC: 33%, Vpack:100.826V, MotAmps: 0, BattAmps: 0, Mods: 11, MotTemp: 64C, CtrlTemp: 38C, AmbTemp: 35C, MotRPM:1069, Odo: 6966km
01264 04/28/2017 15:03:43 Batt Dischg Cur Limited 403 A (77%), MinCell: 3592mV, MaxPackTemp: 40C
01265 04/28/2017 15:04:43 Riding PackTemp: h 40C, l 40C, PackSOC: 33%, Vpack:100.874V, MotAmps: 36, BattAmps: 1, Mods: 11, MotTemp: 65C, CtrlTemp: 38C, AmbTemp: 35C, MotRPM: 154, Odo: 6966km
01266 04/28/2017 15:04:43 Batt Dischg Cur Limited 404 A (77%), MinCell: 3595mV, MaxPackTemp: 40C
01267 04/28/2017 15:05:43 Riding PackTemp: h 40C, l 40C, PackSOC: 33%, Vpack:100.311V, MotAmps: 19, BattAmps: 13, Mods: 11, MotTemp: 68C, CtrlTemp: 40C, AmbTemp: 35C, MotRPM:1845, Odo: 6967km
01268 04/28/2017 15:05:43 Batt Dischg Cur Limited 397 A (76%), MinCell: 3568mV, MaxPackTemp: 40C
01269 04/28/2017 15:06:43 Riding PackTemp: h 40C, l 40C, PackSOC: 32%, Vpack:101.043V, MotAmps: -59, BattAmps: -20, Mods: 11, MotTemp: 67C, CtrlTemp: 40C, AmbTemp: 35C, MotRPM:1407, Odo: 6967km
01270 04/28/2017 15:06:43 Batt Dischg Cur Limited 397 A (76%), MinCell: 3584mV, MaxPackTemp: 40C
01271 04/28/2017 15:07:43 Riding PackTemp: h 40C, l 40C, PackSOC: 32%, Vpack:100.156V, MotAmps: 37, BattAmps: 19, Mods: 11, MotTemp: 68C, CtrlTemp: 40C, AmbTemp: 35C, MotRPM:1666, Odo: 6968km
01272 04/28/2017 15:07:43 Batt Dischg Cur Limited 392 A (75%), MinCell: 3564mV, MaxPackTemp: 40C
01273 04/28/2017 15:08:26 WARNING: Max allowed voltage difference is 500mV
01274 04/28/2017 15:08:28 WARNING: Max allowed voltage difference is 500mV
01275 04/28/2017 15:08:28 WARNING: Max allowed voltage difference is 500mV
01276 04/28/2017 15:08:28 WARNING: Max allowed voltage difference is 500mV
01277 04/28/2017 15:08:43 Riding PackTemp: h 40C, l 40C, PackSOC: 31%, Vpack:100.105V, MotAmps: 0, BattAmps: 0, Mods: 11, MotTemp: 77C, CtrlTemp: 41C, AmbTemp: 34C, MotRPM: 275, Odo: 6969km
01278 04/28/2017 15:08:43 Batt Dischg Cur Limited 358 A (68%), MinCell: 3565mV, MaxPackTemp: 40C
01279 04/28/2017 15:09:43 Riding PackTemp: h 40C, l 40C, PackSOC: 30%, Vpack:100.255V, MotAmps: 0, BattAmps: 1, Mods: 11, MotTemp: 74C, CtrlTemp: 40C, AmbTemp: 34C, MotRPM:1632, Odo: 6969km
01280 04/28/2017 15:09:43 Batt Dischg Cur Limited 382 A (73%), MinCell: 3571mV, MaxPackTemp: 40C
01281 04/28/2017 15:10:43 Riding PackTemp: h 40C, l 40C, PackSOC: 30%, Vpack:100.075V, MotAmps: 0, BattAmps: 2, Mods: 11, MotTemp: 71C, CtrlTemp: 40C, AmbTemp: 34C, MotRPM:2008, Odo: 6970km
01282 04/28/2017 15:10:43 Batt Dischg Cur Limited 385 A (74%), MinCell: 3563mV, MaxPackTemp: 40C
01283 04/28/2017 15:11:34 DEBUG: Module scheme changed from Running mode to Stopped mode
01284 04/28/2017 15:11:34 DEBUG: Module mode Change Does Not Require Disconnect
01285 04/28/2017 15:11:37 Power Off Key Switch
01286 04/28/2017 15:11:37 Sevcon Turned Off
01287 04/28/2017 15:11:37 Module 00 Opening Contactor vmod: 100.392V, batt curr: 0A
01288 04/28/2017 15:11:37 Module 01 Opening Contactor vmod: 100.408V, batt curr: 0A
01289 04/28/2017 15:11:37 INFO: Disabling External Chg 0 Charger 2
01290 04/28/2017 15:11:37 INFO: Disabling External Chg 1 Charger 3
01291 0 DEBUG: Reset: Power-On, External
01292 0 Power On Onboard Charger
01293 0 Calex 720W Charger 0 Connected
01294 0 Calex 1200W Charger 1 Connected
01295 0 DEBUG: Module scheme changed from None mode to Charging mode
01296 0 Module 00 Opening Contactor vmod: 0.000V, batt curr: 0A
01297 0 Module 01 Opening Contactor vmod: 0.000V, batt curr: 0A
01298 0 Module 00 CAN Link Up
01299 0 Module 00 Registered serial: 16sg2654, vmod: 100.490V
01300 04/28/2017 15:12:02 Module 01 Registered serial: 16sg2651, vmod: 100.483V
01301 04/28/2017 15:12:07 Module 01 CAN Link Up
01302 04/28/2017 15:12:07 Module 01 CAN Link Down
01303 04/28/2017 15:12:07 Sevcon Turned On
01304 04/28/2017 15:12:07 Module 01 CAN Link Up
01305 04/28/2017 15:12:08 CAN1 BIT0 error. count=1
01306 04/28/2017 15:12:08 Sevcon CAN Link Up
01307 04/28/2017 15:12:08 DEBUG: Sevcon Contactor Drive ON.
01308 04/28/2017 15:12:08 Module 00 Closing Contactor vmod: 100.490V, maxsys: 100.479V, minsys: 100.475V, diff: 0.004V, vcap: 90.000V, prechg: 89%
01309 04/28/2017 15:12:08 Module 01 Closing Contactor vmod: 100.489V, maxsys: 100.479V, minsys: 100.475V, diff: 0.004V, vcap: 90.000V, prechg: 89%
01310 04/28/2017 15:12:08 DEBUG: Module 01 Contactor is now Closed
01311 04/28/2017 15:12:08 INFO: Enabling Calex 720W Charger 0
01312 04/28/2017 15:12:08 INFO: Enabling Calex 1200W Charger 1
01313 04/28/2017 15:12:08 INFO: Enabling External Chg 0 Charger 2
01314 04/28/2017 15:12:08 INFO: Enabling External Chg 1 Charger 3
01315 04/28/2017 15:12:08 DEBUG: Module 00 Contactor is now Closed
01316 04/28/2017 15:12:16 Charging PackTemp: h 40C, l 40C, AmbTemp: 34C, PackSOC: 30%, Vpack:100.630V, BattAmps: -4, Mods: 11, MbbChgEn: Yes, BmsChgEn: No