ElectricMotorcycleForum.com

No problem. I haven't quite finished the 3d printed brush holder yet, but a link to the latest write up is https://medium.com/@ryan.mcneely_93025/modding-an-agni-95r-motor-brush-holder-part-2-2eda52cfe2ac The drilled out holder is working so well that I haven't been pressured into finishing the project.

thanks for posting this. Once I get my dead battery fixed Murphy's law states I will soon have to replace the motor. 2200km is 1370 miles. Zero Must be laughing all the way to the bank if they expect us to pay $500 every 1370 miles for a new brush holder. I bet I have less than 300 miles on my bike. it was a really bad investment.

Internet archive has a copy: https://web.archive.org/web/20161201165054/https://www.aerostich.com/blog/zero-below-zero/

I hope I don't need to follow your steps!

Yeah, don't recommend that route. Right now I'm trying with the original holder just drilled out a bit so that the new brushes fit into it (like @Camresearch did in his first posts). Seems to be working and gets my bike going again very cheaply. Don't have a great picture https://drive.google.com/file/d/1rHj8QTPdJMdsG26X4UWwJjPDDdWZLIpw/view?usp=sharing

Wrote up my project. Thanks again @Camresearch for the inspiration and the valuable info. I've only done two short trips, but seems to be working. https://medium.com/@ryan.mcneely_93025/modding-an-agni-95r-motor-brush-holder-for-a-2010-zero-motorcycle-de7de812c6e2

Quick update, got my first printed aluminum brush holder in this week. https://drive.google.com/file/d/1kdFROK_-b0KuBI4Tlv-XkxZltFLIw4bp/view?usp=sharing Had to do a lot of filing to get the brush to fit, going to modify my model and get another one printed. Looks great though!

You ever get two chargers working?

Seems likely to be brushes, motor made a noise, smelled burning and lost all ability to move the bike. I've hooked the motor to my bench supply and get nothing. I have spare motor I can drop in so I won't be down long. Little disappointed since the odometer was only at 2200km. Guess it's a good excuse to try the @Camresearch mod (http://electricmotorcycleforum.com/boards/index.php?topic=5126) to use the non-stock brushes. I'll write it up and post here if I get that going this summer.