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Messages - Froginhoo

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1
Zero Motorcycles Forum | 2013+ / Re: SOC adjusted for voltage
« on: July 25, 2020, 09:05:28 PM »
Thanks for your explanation BrianTRice. I‘m a lot less worried after all these postings here    :)

2
Zero Motorcycles Forum | 2013+ / Re: SOC adjusted for voltage
« on: July 23, 2020, 12:27:49 AM »
The bike now has a little more than 10.000km and is a 2016 SR.

As for the 49 Minutes I can‘t remember what happened during this time. But I will monitor my next charges and corresponding logs a little closer...

3
Zero Motorcycles Forum | 2013+ / Re: SOC adjusted for voltage
« on: July 22, 2020, 02:23:30 AM »
Thanks for your quick reply @TheRan
It‘s what came out of the log parser...
I don‘t know to to get better results though :(

4
Zero Motorcycles Forum | 2013+ / SOC adjusted for voltage
« on: July 21, 2020, 09:45:46 PM »
Hi,
hope someone can help me out solve this riddle. Recently I installed the Otten charger after my OBC got "kaputt" 😊

Now, when charging, I experienced a jump in SOC from 86% to 100% on the dashboard. I opened the app, it showed 100% as well but the bike was still charging und cell Voltage was at 115V. When I checked my BMS log today I found "SOC adjusted for voltage" and now I'm concerned. Is everything alright? Why, out of a sudden, did the BMS found such a huge gap in cell voltage? And what does "Voltage Across Contactor: -849mV (Possibly welded)" mean?


Code: [Select]
09751     07/11/2020 09:31:09   Discharge level            049 AH, SOC: 53%, I:-19A, L:3782, l:3770, H:3785, B:003, PT:021C, BT:035C, PV:105944, M:Charge
 09752     07/11/2020 09:41:09   Discharge level            046 AH, SOC: 55%, I:-19A, L:3808, l:3796, H:3811, B:003, PT:021C, BT:036C, PV:106663, M:Charge
 09753     07/11/2020 09:51:09   Discharge level            044 AH, SOC: 58%, I:-18A, L:3836, l:3825, H:3841, B:005, PT:022C, BT:037C, PV:107489, M:Charge
 09754     07/11/2020 10:01:09   Discharge level            041 AH, SOC: 60%, I:-19A, L:3867, l:3855, H:3872, B:005, PT:023C, BT:038C, PV:108358, M:Charge
 09755     07/11/2020 10:11:09   Discharge level            039 AH, SOC: 63%, I:-18A, L:3899, l:3888, H:3901, B:002, PT:023C, BT:039C, PV:109203, M:Charge
 09756     07/11/2020 10:21:09   Discharge level            036 AH, SOC: 65%, I:-18A, L:3927, l:3916, H:3930, B:003, PT:024C, BT:038C, PV:109999, M:Charge
 09757     07/11/2020 10:31:09   Discharge level            034 AH, SOC: 68%, I:-17A, L:3955, l:3945, H:3957, B:002, PT:024C, BT:039C, PV:110775, M:Charge
 09758     07/11/2020 10:41:09   Discharge level            031 AH, SOC: 70%, I:-18A, L:3983, l:3972, H:3985, B:002, PT:024C, BT:039C, PV:111555, M:Charge
 09759     07/11/2020 10:51:09   Discharge level            029 AH, SOC: 73%, I:-18A, L:4011, l:4000, H:4013, B:002, PT:025C, BT:039C, PV:112333, M:Charge
 09760     07/11/2020 10:56:20   Charged To Full            027 AH, SOC: 74%,         L:4026,         H:4028, B:002, PT:025C, BT:040C, PV:112759
 09761     07/11/2020 11:01:09   Discharge level            026 AH, SOC: 75%, I:-17A, L:4040, l:4030, H:4043, B:003, PT:025C, BT:040C, PV:113156, M:Charge
 09762     07/11/2020 11:49:39   DEBUG: CAN Link Is Down   
 09763     07/11/2020 11:49:43   DEBUG: CAN Link Is Up   
 09764     07/11/2020 11:49:43   Contactor was Opened       Pack V: 116974mV, Switched V: 118035mV, Prechg Pct: 101%, Dischg Cur: 4294950796mA
 09765     07/11/2020 11:49:44   DEBUG: CAN NOT Receiving Syncs   
 09766     07/11/2020 11:49:49   DEBUG: CAN Link Is Down   
 09767     07/11/2020 11:50:13   Voltage Across Contactor: -849mV (Possibly welded)   
 09768     07/11/2020 11:50:13   [color=yellow][b]SOC adjusted for voltage[/b][/color]   old:   15032065uAH (soc:86%), new:   0uAH (soc:100%), low cell: 4168 mV
 09769     07/11/2020 11:52:50   System Turned Off   
 09770     07/11/2020 11:52:50   DEBUG: Switching to voltage SOC mode. SOC: 100%, VSOC: 100%, Ihall: -750mA, Iext: 0mA   
 09771     07/11/2020 11:52:51   DEBUG: Entered Idle State   
 09772     07/11/2020 11:52:57   Current Sensor Zeroed      old: 2518mV, new: 2520mV, corrfact: 236
 09773     07/11/2020 11:52:58   Discharge level            000 AH, SOC:100%, I:000A, L:4161, l:4161, H:4163, B:002, PT:026C, BT:041C, PV:116535, M:Idle

5
You mean... like Zero does it with the Calex directly mounted to the battery as a heat sink on all S/DS model bikes?

The bellypan we designed specifically had the hot side of the chargers facing AWAY from the battery. The pan was the heat sink.

Sorry MVetter, didn’t mean to offend someone. How many waste heat does Zeros Calex charger produce? The 1,3kW charger on my 2016 SR may had ~90W. A 3kW probably around 250W. Not nice but necessary. 750W on the other hand is a number. I‘m shure you put a lot of thoughts into it and measured the heat transported to the battery. Heat can move not only by convection but also by conduction and radiation. Meaning to say it‘ll find it’s way to heat up the battery. It’s (quite a lot) additional heat besides heat from charging, air temperature, solar radiation and heat that is already inside the battery from riding (hard).
I know that installation space is something that one doesn’t find easily on a motorcycle and no one else figured how to mount 9,9 kW on a zero for now. But in the end it is heat that one may wouldn’t want to have underneath the battery.
To make things clear: This is theory! The bike won‘t burn up and I doubt you could even specify the degradation of the battery by giving it „this bit of extra heat“. But it’s physics and the battery won’t like it very much.

6
I did some research and found the Otten store but found no direct references to the chargers. I sent mail to the shop for info.

Thats the correct way. Unfortunately Otten does not provide a web shop or any other information on their website. But the information given by Lennart is worthier than a link. He sends out a manual of how to install it and explains everything in detail. I decided to have the large solution with two 3,3kW chargers and the CAN controller to communicate with the charge station. I decided to have the latter because I don‘t want to fumble around with manipulated cables and stuff. Just plug in, charge and enjoy a coffe  ; :D
Note: The CAN controller is only used for the control pilot (CP) signal between the charge station and the charger to negotiate charging power! It does NOT communicate with the bike.

The bellypan solution is nice when considering the used space but I wouldn‘t recommend putting ~750W waste heat underneath the battery.

I didn't really know that there was this alternative available in Europe.

Luckily there is, because the european grid is significantly different from other power grids. Europe uses three phases with a phase shift of 120 degrees. Here in germany the asymmetric load is regulated to 4,6kW max (yes, we do have a thing with regulations in germany but I guess other european countries don‘t like asymmetric load either). Using the Zero charge tank you have an asymmetric load of 6kW because it uses only one phase. Every charge station is able to recognize the asymmetric load and some of them already stop charging in this case. When more electric vehicles hit the market and everyone charges here and there the others may get more intolerant as well. Lennarts charger uses three phases (two of them for the 3,3kW units and one for the onboard charger. Your asymmetric load is 2,0kW wich is perfectly fine. Since my onboard charger died I only use two phases and charge with an asymmetric load of 3,3kW (still within the regulation  :P )
While everyone is looking for DC charging on Zeros I only have a small wish on my list: a 3 phase Zero charge tank that is suitable for the european grid.

7
Hey rogerpiano,
for europe, the best solution is the Otten charger by Lennart Otten (Germany). But you have to consider that it uses most of the space in your tank compartment. On the plus side you‘ll get 7.9kW L2 Charging for a reasonable price. Its not hard to install (just did it myself on my 2016 SR) and you‘ll get a pictured install guide from Lennart. A bit of basic electronic knowledge and the understanding of not to give orange cables a lick should get you there.

After my onboard charger died I installed the Otten charger and I‘m VERY satisfied with it.

8
Zero Motorcycles Forum | 2013+ / Re: Zero Customer Service
« on: May 08, 2017, 12:47:15 AM »

I'm facing these troubles right now as well. Five weeks ago I bought a 2016 Zero SR here in Germany. The only thing that needs to be done is replacing the front brakes. During the test drive I heard them grinding and felt the deceleration varying during one turn of the wheel. The mechanics told me it somehow got a "hit", so my dealer ordered new brakes right away and we agreed to
handover the bike after repair.
As you might have already guessed, we never heard from Zero ever since. No spare parts, no delivery date, not even a tracking ID. Nothing. I started asking Zero Europe last week. They apologised and got after it. But the only thing they found out is that the brakes haven’t been received from the US yet. Well, I appreciate the apology but I didn’t get any wiser so far. Putting a few parts in a box and sending it to Germany is no rocket-science so I dearly hope at least that has happened...

Not only wants my dealer to cut me out of the contract because he can’t see an imminent delivery date, but I also start asking myself if I really want this. Of course I fell in love with the Zero but am I ready to be grounded for months every time I need spare parts? A new tire? What if my BMS decides to go toes up? Reading all your suffering makes me wonder if I made the right decision spending loads of money for a Zero.

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