ElectricMotorcycleForum.com

  • September 03, 2026, 12:49:12 AM
  • Welcome, Guest
Please login or register.

Login with username, password and session length
Advanced search  

News:

Electric Motorcycle Forum is live!

Show Posts

This section allows you to view all posts made by this member. Note that you can only see posts made in areas you currently have access to.

Messages - Regen

Pages: [1] 2
1
Zero Motorcycles Forum | 2013+ / 2016 Zero SR charger died. Now what?
« on: September 18, 2023, 05:24:11 AM »
Pretty sure my 2016 Zero SR onboard charger just died. Whenever I plug it in according to my kill-a-wall meter, it only pulls 1500w for about 5-10 seconds before it goes down to 3 and the charging light turns solid. Also the dash will sometimes make that flashing effect seen here: https://www.electricmotorcycleforum.com/boards/index.php?topic=6034.msg45638#msg45638

Anyways, the obvious option is to order a new onboard charger from my dealer which will set me back at least a grand. However, I've been wanting faster charging for a while now and have been hearing about those diginow chargers. Only thing is that they aren't made anymore. At this point are there any current alternatives to the factory onboard belly pan charger other than the external "quick chargers" and the charge tank? I can't do a charge tank because my bike has the power tank option. Hope to hear y'all's opinions.

2
Zero Motorcycles Forum | 2013+ / Re: 2016 Zero SR "Rubbing" Sound
« on: September 01, 2022, 10:16:03 AM »
UPDATE! - Problem solved!
After exactly a year of frustration with the "rubbing sound" on my bike, I realized that it is SUSPOSED to make that sound. Here's how I found out:
Me being dissatisfied with the "repair" that my first dealer did, I ended up taking the bike to another dealer regarding the issue. He took a took a listen and he told me it sounded normal! I however begged to differ. That was until he had me to test ride a brand new 2021 SR that had 10 miles on it. It sounded EXACTLY the same as my bike, same rubbing noise and everything. In fact, it sounded louder than mine.
I bought this bike used thinking it had an issue with the motor, turns out I was completely wrong. Having ridden on that brand new bike saved me over 2000$ in repairs.

3
A while ago I made a post on this forum asking why my motorcycle was making a "rubbing" sound as it accelerated and I came to the conclusion that it was bad bearings in the motor. So here's my question: Is it okay if I keep riding on it regardless of the motor having bad bearings or should I be in a hurry to fix it?

Also from what I read, dealers will just replace the entire motor if it has a bad bearing. Is there anyone I can go to/send the motor to in the US that will just do a bearing replacement?

4
Yep, trip A and B work just fine. So I guess this is a software issue. Not sure where to go from here.

5
Zero Motorcycles Forum | 2013+ / Odometer Frozen on 2016 Zero SR
« on: May 14, 2022, 07:43:36 AM »
Everything on my dash displays normally except for my odometer being frozen! I haven't noticed it for a while until I realized it's been on the same number for ages now. Anyone had this issue before and/or know of a fix?

6
I guess the other worry about installing a diginow with a power tank is where to put the J1772 port. I'd probably mount the port in the place where you store the 110v charging cable.

7
My 2016 Zero SR currently has a power tank, but the stock charger is starting to crap out (stops charging below 100%). So I've been looking to find a diginow charger and belly pan to replace the current charger. However, I don't know if it is possible to use a diginow charger with a power tank. I looked online to no avail. Anyone have an answer?

P.S. If anyone has a diginow charger and belly pan they want to sell to me, please let me know.

8
Zero Motorcycles Forum | 2013+ / Is my charger going bad? 2016 Zero SR
« on: March 09, 2022, 04:33:49 PM »
When I plug in the 110v outlet it only charges until it reaches around 96 or 97%. I have to unplug and plug it back in a few times for it to reach 100%. Is this a sign that my charger is going bad? What should I do?

Edit: Assuming that it is a bad charger, I would like to replace it with a diginow charger w/belly pan. Only problem is I have no clue where to get one because they're discontinued. If anyone has one they are willing to sell, please let me know.

2016 Zero SR w/Power Tank.

9
Zero Motorcycles Forum | 2013+ / Re: 2016 Zero SR Lights Fails to Operate
« on: September 26, 2021, 06:06:59 AM »
It sounds like your DCDC converter has failed. No lights, dash backlight, or turn signals would support that conclusion. Your bike should run without it, except the ABS system would be out. Replacing it is a pain on those bikes, it's practically in the middle of the bike.

That's what I suspected. And you're right about it being a pain to replace. I can barely even see it after pushing tons of cables out of the way. I'm trying to find a shop that will switch it out for a reasonable price other than the dealer that's nearby that charges very high labor rates. I live in southeastern Michigan if anybody knows of a good place within ~150 or so miles.

10
Zero Motorcycles Forum | 2013+ / Re: 2016 Zero SR Lights Fails to Operate
« on: September 26, 2021, 02:22:49 AM »
So I pulled and tested each 12v fuse one by one and they were all fine. I then proceeded to see if I got any voltage between the fuses and a proper grounding point (I tried using the OBDII port's grounding pins as they were convenient). When I tested Chassis ground, I got 0 volts. When I tested signal ground, I got that same fluctuating 0-1 volts.

Diagram I used for those pins: https://en.wikipedia.org/wiki/On-board_diagnostics#OBD-II_diagnostic_connector

Also, I tested all the 12v fuses IN the fuse box and the ABS fuse. I'm not sure if there are any more I need to test.

11
Zero Motorcycles Forum | 2013+ / Re: 2016 Zero SR Lights Fails to Operate
« on: September 26, 2021, 01:54:48 AM »
Silly me, I was using the frame of the bike as ground! I will check the continuity of the fuses and check back here.

12
Zero Motorcycles Forum | 2013+ / Re: 2016 Zero SR Lights Fails to Operate
« on: September 25, 2021, 01:25:30 PM »
So I just tested all the 12v fuse connections and my multimeter is fluctuating from 0 to 1 volts while the ignition is on. Doesn't look good. Could be a faulty DC-DC board?

13
Zero Motorcycles Forum | 2013+ / Re: 2016 Zero SR Lights Fails to Operate
« on: September 25, 2021, 07:07:57 AM »
I've heard of the entire 12v system failing on zero bikes. But I just hope the specifics of this scenario can narrow down the issue. That specific being the headlight briefly flashes then shuts off.

14
Zero Motorcycles Forum | 2013+ / 2016 Zero SR Lights Fails to Operate
« on: September 25, 2021, 06:35:52 AM »
2016 Zero SR Lighting Issue:

Whenever I turn on the ignition, the headlight briefly flashes and then shuts off. No lights on the bike work, but the bike continues to ride normally. Anyone had this issue or know what it could be?

15
Zero Motorcycles Forum | 2013+ / Re: 2016 Zero SR "Rubbing" Sound
« on: September 05, 2021, 09:41:32 AM »
I don’t know enough to comment but I will say I’ve not heard of issues with wheel bearings but have heard of motor bearing issues.

The belt transmits power from the motor to the rear wheel & exerts its tension equity to both the motor & rear axle shafts.
I don’t know the specs of the motor bearing but I think that the axle bearings (3 of on my DSR) can handle more load then the motors & thus likely the motor bearings will suffer the most from excessive belt tension.

I’m wondering if the higher tension rating of the wider belt reflects the belts abilities & not the bearings. ?????

Did the motor bearings change between models with narrow vs wide belt?

I know the type of motor changed a bit between Zero SR model years so I would assume the motor bearings did as well.

Are there any well-documented instances of replacing the bearings in a 2016 Zero SR motor? Like a how-to guide or something? I would assume it's quite a big process probably requiring a hydraulic press.

Pages: [1] 2