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Zero Motorcycles Forum | 2013+ / Re: 2021 Zero S intermittently non-responsive to ignition key (doesn't start)
« on: March 19, 2026, 02:46:49 AM »
Been out to the garage to have another look at this. As I suspected, the switch is separate to the key, so the spray I put in won't have done anything for the electrical contacts. The switch itself is secured to the underside of the key barrel by two normal screws.

After some choice words I had the switch out

I made a half hearted attempt at taking the switch apart before discovering that putting a screwdriver into the switch enabled me to turn it through 360 degrees and in doing so (I suspect) cleaning the contacts much better that the usual 90 degrees when fitted.
I'll leave it alone for now as I need to continue using it for the commute, but at least replacement doesn't require removal of any security screws.

After some choice words I had the switch out

I made a half hearted attempt at taking the switch apart before discovering that putting a screwdriver into the switch enabled me to turn it through 360 degrees and in doing so (I suspect) cleaning the contacts much better that the usual 90 degrees when fitted.
I'll leave it alone for now as I need to continue using it for the commute, but at least replacement doesn't require removal of any security screws.
