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General Category => Pics and Vids => Topic started by: mistasam on August 11, 2019, 01:32:38 AM

Title: Zero Belt Replacement Video
Post by: mistasam on August 11, 2019, 01:32:38 AM
https://youtu.be/zGi19IYRnrc (https://youtu.be/zGi19IYRnrc)
Title: Re: Zero Belt Replacement Video
Post by: Richard230 on August 11, 2019, 03:10:14 AM
Yikes! Another snapped belt.  But it did result in a very useful instructional video.   :)
Title: Re: Zero Belt Replacement Video
Post by: mistasam on August 11, 2019, 03:11:32 AM
Thanks!  It was bound to happen eventually.
Title: Re: Zero Belt Replacement Video
Post by: NEW2elec on August 11, 2019, 07:10:28 AM
Great job man.  Very helpful. 
I mean those animation skillz!   8)
Title: Re: Zero Belt Replacement Video
Post by: mistasam on August 11, 2019, 07:34:51 AM
Great job man.  Very helpful. 
I mean those animation skillz!   8)

Thanks!  I had more fun animating than I did changing the belt  ;D
Title: Re: Zero Belt Replacement Video
Post by: DonTom on August 11, 2019, 08:46:32 AM


Thanks!  I had more fun animating than I did changing the belt  ;D
Thanks, I was hoping somebody could do a video on the belt replacement.

That video needs to be in the Unofficial Zero Manual.

-Don-  Auburn, CA
Title: Re: Zero Belt Replacement Video
Post by: Shadow on August 12, 2019, 04:06:35 AM
Pro tip: adjusting the alignment bolts is best done with a flare nut wrench (I figured out the name for this tool finally!); anyhow why even mess with the axle nut and adjusters at all for a belt swap...?
Title: Re: Zero Belt Replacement Video
Post by: ESokoloff on August 12, 2019, 09:41:17 AM
Pro tip: adjusting the alignment bolts is best done with a flare nut wrench (I figured out the name for this tool finally!); anyhow why even mess with the axle nut and adjusters at all for a belt swap...?

I'm not convinced on the use of a flare wrench.
I just tried using mine & it's too bulky to engage the nut/bolt.
These (bolt & nut) shouldn't be over thightened as all they do is to create & hold the proper belt tension until the axle nut is torqued down so a simple open wrench should be sufficient in thightening/loosing.

As to why to loosen the axle & tension jack bolts?
For ease of installation. I'm not convinced it can be done without loosening them.
Be careful spinning on a belt as you don't want to force it on & put undue stress on the wheel/motor bearings.
I think it's highly unlikely that a new belt will be happy in the exact position (jack bolts) of the old belt (at least the 14mm with its limited tension range).

I recommend removing the jack bolts (especially the left one as it does all the work) & grinding off the metal print on the heads because if not removed, it will dig into the soft aluminum of the swing axle. At the same time, coat the threads as well as heads with some anti seize.
Title: Re: Zero Belt Replacement Video
Post by: ESokoloff on August 12, 2019, 09:55:31 AM
Great vid Sam :)
Title: Re: Zero Belt Replacement Video
Post by: mistasam on August 12, 2019, 10:09:59 AM
Thanks guys!  It's also possible to do it without removing the brake lever, but these extra steps make it easier.
Title: Re: Zero Belt Replacement Video
Post by: NoMoreIdeas on August 12, 2019, 08:15:26 PM
Ha that animation cracked me up!! What did you do that in? I bought an extra belt just in case this happens, good to know its not that bad with those tools.

Love watching your videos man! Even if I won't benefit from the content, they are always very entertaining to watch.
Title: Re: Zero Belt Replacement Video
Post by: DonTom on August 12, 2019, 08:27:51 PM
By looking at  the SR/F belt, it looks MUCH easier to replace than on the older Zeros. More than enough room without doing anything with the swingarm. At least, it looks that way to me.

It looks like all that needs to be done is removing the wheel wheel and slipping on the new belt, when it comes to the SR/F.

-Don-  Auburn, CA
Title: Re: Zero Belt Replacement Video
Post by: mistasam on August 13, 2019, 12:53:59 AM
@NoMoreIdeas, thanks!  I'm glad ya enjoyed it.

@DonTom, yeah the SR/F system looks so much better.  They say you don't even have to adjust the belt.