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Makes And Models => Zero Motorcycles Forum | 2013+ => Topic started by: Pat Cat on October 17, 2016, 06:15:02 PM

Title: Part Number Help
Post by: Pat Cat on October 17, 2016, 06:15:02 PM
2016 Zero SR

part number for the cover/plug where the Cigarette lighter would go
part number for charge-level LED rubber plug


It sure would be nice if the consumers could access the parts breakdown to find the correct part numbers
Title: Re: Part Number Help
Post by: NEW2elec on October 17, 2016, 08:22:50 PM
You'll have to contact your dealer or take measurements and look for aftermarket plugs.
Zero doesn't list part numbers or offer directly to the customer.
Title: Re: Part Number Help
Post by: Pat Cat on October 17, 2016, 11:23:59 PM
Therein lays the problem. My dealer is a 5-1/2 drive one way. They are having problems finding the part numbers. When I call Zero they say to call the dealer. Have been chasing this for a month now and am no closer to ordering these two plugs than I was from day one.
Title: Re: Part Number Help
Post by: pacificcricket on October 18, 2016, 03:48:43 AM
I am planning to add a cigarette lighter adapter to mine, I can then part with that plug. How soon do you need it ?
Title: Re: Part Number Help
Post by: rayivers on October 18, 2016, 04:10:01 AM
I don't know if those are available separately from Zero, which may explain the dealer's difficulties; there seems to be a cover for the accessory outlet (which it appears you don't have? I can't tell from the photo), and I believe the other cover may be part of (i.e., included with) the battery assembly?

On the other hand, one of these covers may work for the battery plug:

http://www.easternbeaver.com/Main/Elec__Products/Grommets/grommets.html (http://www.easternbeaver.com/Main/Elec__Products/Grommets/grommets.html)

... and eBay has some lighter covers, not sure if they're really what you're looking for though:

http://www.ebay.com/bhp/cigarette-lighter-cap (http://www.ebay.com/bhp/cigarette-lighter-cap)

Ray
Title: Re: Part Number Help
Post by: Shadow on October 18, 2016, 05:39:03 AM
I'll mail you mine - no worries - if you're in the USA. I purchased and installed the official accessory socket.

Aside:  I was thinking about replacing the official accessory socket with something else like a MagCode Power Port (ebay) (http://www.ebay.com/itm/322007224051) which is meant as a drop-in replacement for 12v accessory on marine and automotive instrument panels. The cost to import MagCode assemblies is pretty high to the USA though.
Title: Re: Part Number Help
Post by: laramie LC4 on October 18, 2016, 06:01:45 AM
sent an email with this link to my dealer, hopefully he will respond.

good guy who rides and races, Michael @ On Any Moto in Tucson, AZ.

highly recommended and looking to build his dealership.

laters,

laramie  ;)

Title: Re: Part Number Help
Post by: NEW2elec on October 18, 2016, 10:22:05 AM
Pat if you still have problems with it call Harlan at Hollywood Electrics he can get it for you if it can be got.
Title: Re: Part Number Help
Post by: Pat Cat on October 18, 2016, 06:12:51 PM
I ordered a couple plugs from McMaster-Carr Supply Company - should be here today - I'll let you know if they worked.
Sure would be nice if Zero had schematics available to the consumers/owners like my Honda does
Title: Re: Part Number Help
Post by: BrianTRice@gmail.com on October 18, 2016, 08:00:36 PM
Nice part finds! Yay for Eastern Beaver and McMaster! I can add them to the wiki 24 hours from now when I'm home again, if no one gets to it first.
Title: Re: Part Number Help
Post by: laramie LC4 on October 18, 2016, 08:02:00 PM
Michael just texted me. He found your parts. He laughed that shipping will probtain cost more than the partstandard.

Email him and he will set up up,  michael@onanymoto.com
Title: Re: Part Number Help
Post by: Pat Cat on October 18, 2016, 09:44:46 PM
Just received the plugs from McMaster-Carr
Part number 9750K25 Fits 7/8" hole for the Charge Level LED - plug fits but it's a little hard to get in and out, needs to be made of rubber. This one is flexible plastic
Part number 9750K27 Fits 1-3/32" hole, for the hole where the cigarette lighter would go - fits perfect.
You have to call them and ask if the have any loose plugs or else you have to buy a package of 100. They had a few loose ones for .15 each and sent them regular mail
Title: Re: Part Number Help
Post by: BrianTRice@gmail.com on October 19, 2016, 11:56:15 PM
I added the BMS fit to the wiki, after doing a little more browsing:

http://zeromanual.com/index.php/Unofficial_Service_Manual#Battery_Management_System (http://zeromanual.com/index.php/Unofficial_Service_Manual#Battery_Management_System)
Title: Re: Part Number Help
Post by: Pat Cat on October 20, 2016, 09:28:21 PM
Here is an option that I did on my 2016 SR for the Charge Level LED. Every time I charge my bike I remove the existing plug to check the LED lights to make sure it is fully charged and not balancing the cells.
This is a Rigid See-Through Plastic Plug from McMaster-Carr. I removed the snap mechanisms and added a little silicone around the outer edge and inserted it into the hole. Now I can see the status without removing the plug.
Hope this helps everyone
Title: Re: Part Number Help
Post by: JustinZeroMoto on October 20, 2016, 10:30:20 PM
One is called the "12v accessory cover" and the other is a "battery case cover"

Hope that helps!