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Makes And Models => Zero Motorcycles Forum | 2013+ => Topic started by: evtricity on August 07, 2014, 10:15:50 AM

Title: Different handlebars or clip-ons for Zero S/SR
Post by: evtricity on August 07, 2014, 10:15:50 AM
Has anyone changed the stock handlebars on the Zeros S or SR?

I'm doing some track days on the SR and looking to lower the bars a little (within the constraints of the tank-like fairing thingy!

It looks like some clip-ons with tall risers (50-70mm or 2-4 inches) would just fit in the gap and be high enough to clear the tank/fairing.

Here's an example http://www.bikermart.co.uk/proddetail.asp?prod=Multiclip (http://www.bikermart.co.uk/proddetail.asp?prod=Multiclip)
Title: Re: Different handlebars or clip-ons for Zero S/SR
Post by: firepower on August 07, 2014, 11:00:41 AM
You can take existing bars off spin 180 and install upside down  to make lower, think Harlan did same to make zero cafe racer.
Title: Re: Different handlebars or clip-ons for Zero S/SR
Post by: evtricity on August 07, 2014, 07:09:22 PM
Thanks for the suggestion but the bars have a rough section on the left side end of the bars (under the grip) that when swapped over you can't get the throttle/grip over it.

If I could find a bar with the same shape with smooth ends then that would absolutely work although with tight clearance to the tank/fairing.

Anyone know the brand of handlebars Zero uses for the S/SR or their specs?
Title: Re: Different handlebars or clip-ons for Zero S/SR
Post by: motorfiets on August 07, 2014, 09:00:45 PM
(http://www.blogcdn.com/green.autoblog.com/media/2012/05/hollywood-zero-cafe-racer-628.jpg)
Title: Re: Different handlebars or clip-ons for Zero S/SR
Post by: BrianTRice@gmail.com on August 08, 2014, 12:56:33 AM

Nice custom job!
Title: Re: Different handlebars or clip-ons for Zero S/SR
Post by: Harlan on August 09, 2014, 04:38:57 AM

Nice custom job!

Thanks! We built that one a few years back with a 2010 we had lying around.

Here's a video of my bike with lower handlebars. Just did a 180 on the stock bars like firepower suggested.

https://vimeo.com/77451754 (https://vimeo.com/77451754)
Title: Re: Different handlebars or clip-ons for Zero S/SR
Post by: RickSteeb on August 09, 2014, 07:31:51 AM
...
Here's a video of my bike with lower handlebars. Just did a 180 on the stock bars like firepower suggested.

https://vimeo.com/77451754 (https://vimeo.com/77451754)

Nice clip!  El Mirage?

Title: Re: Different handlebars or clip-ons for Zero S/SR
Post by: quixotic on April 20, 2016, 07:18:19 PM
(http://www.blogcdn.com/green.autoblog.com/media/2012/05/hollywood-zero-cafe-racer-628.jpg)

Can I ask what you did here?  I'd like to do something similar, at least with a faux tank.  I'd like to put on clip ons, so I need to get rid of the yellow pincers.
Title: Re: Different handlebars or clip-ons for Zero S/SR
Post by: togo on April 21, 2016, 02:41:22 AM
I'm interested in trying out handlebars that let me have different riding positions.

I've already replaced foot brake with and brake so I can put my feet other places.

Anyone know of a simple adapter that would let me run the common 7/8
handlebars, which are available in a lot of styles, instead of the tapered
ones?  I'm personally looking for a more lean-back position rather than
a lean-forward.

Title: Re: Different handlebars or clip-ons for Zero S/SR
Post by: quixotic on April 21, 2016, 08:39:25 AM
Are the handlebars tapered?  Or you just referring to that bulge where they're attached to the bracket on the yoke?

I should probably find out sooner rather than later, since tomorrow I was planning on ordering some Woodcraft clip-ons (I assuming the Zero's bars are 7/8" diameter, and, at least where all the goodies are attached, NOT tapered).
Title: Re: Different handlebars or clip-ons for Zero S/SR
Post by: togo on April 24, 2016, 10:08:11 AM
Yes, there's a taper between the center
bulge and the 7/8 portion. 
Title: Re: Different handlebars or clip-ons for Zero S/SR
Post by: quixotic on April 25, 2016, 07:09:30 AM
I'm interested in trying out handlebars that let me have different riding positions.

I've already replaced foot brake with and brake so I can put my feet other places.

Anyone know of a simple adapter that would let me run the common 7/8
handlebars, which are available in a lot of styles, instead of the tapered
ones?  I'm personally looking for a more lean-back position rather than
a lean-forward.

I just ordered a clubman-style handlebar. I know that there's a difference between the handlebar diameter and the clamp diameter, but I figure that I can easily get some bendable strips of aluminum and wrap them around the handlebar before clamping.  (And yes, I'll be removing the fake tank so that the new handlebar will fit.)   
Title: Re: Different handlebars or clip-ons for Zero S/SR
Post by: emoowear on April 26, 2016, 06:08:19 AM
I'm interested in trying out handlebars that let me have different riding positions.

I've already replaced foot brake with and brake so I can put my feet other places.

Anyone know of a simple adapter that would let me run the common 7/8
handlebars, which are available in a lot of styles, instead of the tapered
ones?  I'm personally looking for a more lean-back position rather than
a lean-forward.

I just ordered a clubman-style handlebar. I know that there's a difference between the handlebar diameter and the clamp diameter, but I figure that I can easily get some bendable strips of aluminum and wrap them around the handlebar before clamping.  (And yes, I'll be removing the fake tank so that the new handlebar will fit.)

Watching this thread. Would love to see how yours turn out Quixotic. Wondering about the removal of the tank though. Do you plan on putting a narrower faux tank to keep the functionality of the tank pocket?
Title: Re: Different handlebars or clip-ons for Zero S/SR
Post by: quixotic on April 26, 2016, 10:14:00 AM
Watching this thread. Would love to see how yours turn out Quixotic. Wondering about the removal of the tank though. Do you plan on putting a narrower faux tank to keep the functionality of the tank pocket?

In the short term, I'm just going to cover the frame with some flexible poly tarp (black) and some hefty yellow strapping. That will at least provide some protection for the wiring. (I'll post a photo some time soon, but it'll be more functional than aesthetic). 

In the medium-term, I'm thinking of an aircraft-plywood box on top of the battery (still with the poly on top) at just the right height for plunking my oxford tank-bag on top of. And since the Oxford bag has magnetic attachments, I'll have to to attach a few small chunks of steel to the plywood at strategic points.  And at some point, I hope to adapt a Vintage Airtech full fairing to the Zero.  The Oxford bag already has a plywood frame inside of it, so that I can rest my torso -- and full-face helmet --- on it for highway trips..

So no, the tank pocket and tank will serve no other purpose other than to provide Maaco with the correct color sample to paint the Airtech fairing.   
Title: Re: Different handlebars or clip-ons for Zero S/SR
Post by: KrazyEd on April 26, 2016, 12:25:44 PM
With the clubman bars putting you down several inches, won't that put the box into your chest?
Title: Re: Different handlebars or clip-ons for Zero S/SR
Post by: quixotic on April 26, 2016, 07:23:37 PM
With the clubman bars putting you down several inches, won't that put the box into your chest?
I suspect not.  I've been doing some rough tests with wooden planks laid across the frame members, and then the tank bag on top of the planks (and with the stock handlebars).  There would seem to be enough room when I change to the clubmans, but I'll find out for sure when they arrive from Amazon.
Title: Re: Different handlebars or clip-ons for Zero S/SR
Post by: emoowear on April 26, 2016, 11:05:26 PM
Thanks for the updates quixotic!
Title: Re: Different handlebars or clip-ons for Zero S/SR
Post by: ZEM Tahiti on April 27, 2016, 11:39:46 PM
I like the DS/DSR handlebar, and dislike the S/SR model, so we put it on our SR after cutting each end 15mm (still 30mm wider total). With raisers, nice and perfect position.
Title: Re: Different handlebars or clip-ons for Zero S/SR
Post by: quixotic on May 09, 2016, 08:05:11 AM
Here's how I got the clubmans on.  Admittedly, it's a bit on the grunge side of things, but I tend to like that (you should see my car). 

The platform on the frame was made out of two layers of 1/8", 3-ply aircraft plywood glued together and then dried while clamped to the frame. Since the frame has a curve, I arranged it so that 4 of the 6 plies are perpendicular to the longitudinal axis of the bike (easier to bend that way).  Leather was then attached to the plywood with nylon bolts and a strip of aluminium (a bit of personal nostalgia there, since the leather came off the pants that I bought for my Norton 850 back in the late 70's). 

Everything seems to work well. I took it out on the highway yesterday with an Oxford tank bag bungied to the the yellow platform. I felt relatively comfortable for the whole 90 km's, except for a mild discomfort on my throttle hand (I'll have to get one of those clamp thingies that my wrist can rest on, and which emulates a cruise control to a certain extent). 

I'm sure someone could do a better job than me with either fibreglas or carbon fibre, and some yellow dyed leather. With a downward lip on the fibreglas, it would also be much more rain-proof.  I looked at the Honda CBR1000 fake tank, and although it looks a lot better, I kind of like the flat surface, both for the tank bag, and just because it has proven to be a very stable little shelf to put my helmet on when I'm getting stuff in or out of the givi side bags.   

The clubmans are significantly wider than clip-ons would be (even after I chopped 1/5" off each end), but I like the added leverage for avoiding potholes, etc.
Title: Re: Different handlebars or clip-ons for Zero S/SR
Post by: mistasam on May 09, 2016, 10:48:54 AM
Wow, that's different!  I dig it.  Do you miss having something to grip your knees to though?
Title: Re: Different handlebars or clip-ons for Zero S/SR
Post by: quixotic on May 10, 2016, 12:23:53 AM
Wow, that's different!  I dig it.  Do you miss having something to grip your knees to though?

I'm only 5'6", so I'm pretty sure my knees still hit the frame (I'll have to check the next time i'm on it).
Title: Re: Different handlebars or clip-ons for Zero S/SR
Post by: togo on July 02, 2016, 04:12:19 AM
What plastics are those?
Title: Re: Different handlebars or clip-ons for Zero S/SR
Post by: quixotic on July 02, 2016, 07:35:51 AM
What plastics are those?

Plastics?
Title: Re: Different handlebars or clip-ons for Zero S/SR
Post by: MrDude_1 on July 07, 2016, 12:38:55 AM
I looked at the Honda CBR1000 fake tank, and although it looks a lot better, I kind of like the flat surface, both for the tank bag, and just because it has proven to be a very stable little shelf to put my helmet on when I'm getting stuff in or out of the givi side bags.   
Having owned that version of the CBR1000, I can tell you its also flat enough on top to hold a helmet, even when riding (Carrying spare helmet)
The CBR600 and a few other sportbikes also use fuel tank covers, so you have more options than just the literbike. some are even two pieces, so you could make storage out of them.
Title: Re: Different handlebars or clip-ons for Zero S/SR
Post by: quixotic on July 30, 2016, 11:37:25 PM
I just ordered a clubman bar from Lossa Engineering.  I'm impressed with the business end of it.  They answered a question I had within 1/2 an hour, and they shipped the item within half a day-- on a weekend, no less.

The reason I ordered it is because it is about 2" narrower than the clubman I have on there now.  So my arms will be out of the slipstream a little bit more, and I'll more easily be able the park the bike in my crowded garage. 

http://www.lossaengineering.com/products/lossa-brand-7-8-1-cafe-bars (http://www.lossaengineering.com/products/lossa-brand-7-8-1-cafe-bars)
Title: Re: Different handlebars or clip-ons for Zero S/SR
Post by: Kocho on July 31, 2016, 07:40:13 AM
I find the stock bars for the SR too straight out. My wrists don't fit quite naturally. Any suggestions for something that has the handle bars a little more angled towards the rear and perhaps maybe a bit down, but otherwise pretty much identical in terms of overall height? By "down" i mean pointing a bit  down instead of to the sides, not being lower overall. Could be a bit narrower as well...
Title: Re: Different handlebars or clip-ons for Zero S/SR
Post by: quixotic on July 31, 2016, 08:41:29 AM
I find the stock bars for the SR too straight out. My wrists don't fit quite naturally. Any suggestions for something that has the handle bars a little more angled towards the rear and perhaps maybe a bit down, but otherwise pretty much identical in terms of overall height? By "down" i mean pointing a bit  down instead of to the sides, not being lower overall. Could be a bit narrower as well...

What about clubman bars flipped upside down, but with the handle elements still extending backwards?  Then, for height adjustment, play around with different risers (probably ones without quite so much height).

Z-bars also come to mind, but I don't know how wide they come.
Title: Re: Different handlebars or clip-ons for Zero S/SR
Post by: ZEM Tahiti on August 01, 2016, 08:34:54 AM
The shortened (1" on each side) DS handlebar, with 1" risers works really good! The shape is far better (to us), and on top of that you have the zero logo on it...
Title: Re: Different handlebars or clip-ons for Zero S/SR
Post by: quixotic on September 26, 2016, 02:09:33 AM
I finally switched out the clubman bars.  I originally had on a cheap bar from an Amazon vender, which is the one on the lower right in the photo, but now I have a fairly expensive Lossa Engineering bar, which is the bar on the top left of the photo (also shown as the installed bar on the bike photo).  The difference is quite pronounced.  The Lossa bar is more ergonomically pleasing -- somewhat like the difference between an ergonomic keyboard and a non-ergonomic keyboard.  My wrists are now less parallel to the ground, which is ideal.  The Lossa bar is also about 2" narrower, so the bike fits in the garage a bit easier, and I'm somewhat more out of the wind when on the highway.  And somewhat paradoxically, I now actually have a better view of what's behind me in the mirrors...though that may be at the price of having a bit poorer view of my shoulder check area (I'll have to have a closer look at that the next time I'm stuck in a line of traffic). 

But all in all, I'm quite pleased with the Lossa bar, even though it cost 3 or 4 times as much as the Amazon special.   When driving, I feel more crouched, and less splayed.  It now also takes less imagination to think of myself as being on a 250cc racer on the Isle of Man about 50 years ago.  Now all I need is a pudding helmet.