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Makes And Models => Zero Motorcycles Forum | 2013+ => Topic started by: 2020_SRS_Commuter on November 17, 2024, 06:55:39 AM
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I'm troubleshooting a problem where my battery light comes on sometimes,which is why I'm looking at this. That's in another thread that I'm going to update later with things learned. Meanwhile, can somebody please explain these log entries? These are from a log I captured right after I bought it, when it was new.
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When the bike is keyed off and not charging, and often almost precisely on an hour interval, it closes the contactor and charges the 12v battery for one minute, then opens the contactor again, and lines like these two are logged:
09/30/2020 13:03:43 (üStarting 12v charge. DC-DC 97168uV, Battery 13214592uV, Combined 12626361uV, Ambient 30C
09/30/2020 13:04:43 h³üStopping 12v charge. DC-DC 189472uV, Battery 13214592uV, Combined 12604383uV, Ambient 30C
----------------------------------------------------------------------------------------------------------------------------------------
However, sometimes the time between starting and stopping is greater, and another line appears... "successfully charged" that doesn't with the one minute one I just showed you. That looks like this:
09/30/2020 05:13:25 üStarting 12v charge. DC-DC 117680uV, Battery 13235104uV, Combined 12619035uV, Ambient 27C
09/30/2020 05:43:28 (#ü12V successfully charged
09/30/2020 05:43:28 P·%üStopping 12v charge. DC-DC 13265872uV, Battery 13250488uV, Combined 13241745uV, Ambient 28C
----------------------------------------------------------------------------------------------------------------------------------------
If the bike is keyed on, or when it's actively charging, the DC to DC is always powered so these lines don't appear. No need to close the contactor then... it's already closed and the battery has access to charging voltage I assume.
My questions are :
#1) What are the three uV readings? Battery seems self explanatory but what are the others?
#2) Why does the charging cycle sometimes begin and end in a minute, but other times take longer and generate a line that says "successfully charged"?
#3) Why is the DC to DC value sometimes near the battery value, and sometimes only in 1/10ths of a volt?
Any help is appreciated.
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Do you have logs for any of the other times where it only charged for a minute? The obvious thing to note is that when that happened the ambient temp was 30°C, a couple degrees higher than the successful session, so perhaps some component was hitting a temp limit. I assume the DC-DC voltage reading is just the output voltage from the DC-DC converter and it just happens to be taking the logs at different times, the "starting charging" measurement seems to always happen before it starts putting out meaningful voltage and for the successful charge session it caught it before it had turned off.
No idea about the combined voltage, it's obviously not a combination of the two (being a lower value), my first thought was a measurement of the difference and it's just labelled strangely (wouldn't be the first thing in the logs to be such) but it's not that either. Perhaps the "battery" measurement is a max reading and then the "combined" is the resting voltage, would make a little bit of sense considering the greater difference after the successful charge. The labels don't make sense but again that wouldn't be a massive surprise.
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Heres a dump of a recent one showing the 1minute on the hour pattern. The difference in temps in the first post is likely time of day. That's a Florida south facing garage, and its near the door. One entry is at around 1pm, hot, and other is early am, less hot. That time of year is still pretty hot.
00146 11/11/2024 01:41:16 ØSüRequesting 12v charge. DC-DC 112552uV, Battery 13137672uV, Combined 12457863uV, Ambient 27C
00147 11/11/2024 01:41:16 èzüFault pending: HVIL_OPEN sets in 2 seconds
00148 11/11/2024 01:41:16 (?
üKickstand Sw = DOWN
00149 11/11/2024 01:41:16 ÀÔüControl flags changed. Old: 0x0021 New: 0x4071
00150 11/11/2024 01:41:16 食Control flags changed. Old: 0x4071 New: 0x4070
00151 11/11/2024 01:41:16 îüFault cleared: HVIL_OPEN
00152 11/11/2024 01:41:18 DüDisable flags changed. Old: 0x00ad New: 0x00a5
00153 11/11/2024 01:41:19 P"üRegistering Mod 2 (104487mV, 0 brick )
00154 11/11/2024 01:41:19 (óüLTSM state: INIT to DIS
00155 11/11/2024 01:42:16 èýüTimed out in PW Startup
00156 11/11/2024 01:42:16 ÐüState change from PWSU to HIB
00157 11/11/2024 01:42:16 èzüMTC pending change by 3 from 1 to 1
00158 11/11/2024 01:42:16 ?üStopping 12v charge. DC-DC 235624uV, Battery 13147928uV, Combined 12446874uV, Ambient 28C
00159 11/11/2024 01:42:16 0x51 0x20 0x42 0x02 0x00 0x18 0xfc 0x00 0x00 0x00 0x00 0x6a 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x38 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x48 0x49 0x42 0x00 0x00 0x3c 0x00 0x00 0x00 0xd3 0x0a 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x10 0x8b 0xc8 0x00 0xb2 0x34 0xfd ???
00160 11/11/2024 01:42:16 FüDisch limits: curr 0 cap 0 act 0 pow 0
00161 11/11/2024 01:42:16 ðIüCh limits: curr 0 cap 0 act 0 pow 0
00162 11/11/2024 01:42:16 0x54 0xf0 0x49 0x02 0x00 0x1b 0xfc 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0xff 0xff 0xff 0xff 0xb2 0x3c 0xfd ???
00163 11/11/2024 01:42:16 ¨UüControl flags changed. Old: 0x4070 New: 0x0070
00164 11/11/2024 01:42:46 °$üSaving Stats, Hibernating for 3600 sec
00165 11/11/2024 02:42:46 ?üBoard was reset. Source: Hib Wake RTC, Power-On, Supply WD, Power Val
00166 11/11/2024 02:42:46 ØÊüMBB RTC treated valid.
00167 11/11/2024 02:42:47 Ð?üKill Sw = STOP
00168 11/11/2024 02:42:47 ?ȟControl flags changed. Old: 0x0000 New: 0x0020
00169 11/11/2024 02:42:47 `êüDisable flags changed. Old: 0x0000 New: 0x00ad
00170 11/11/2024 02:42:47 èýüState change from STRT to PWSU
00171 11/11/2024 02:42:47 ?8üControl flags changed. Old: 0x0020 New: 0x0021
00172 11/11/2024 02:42:47 0x51 0x50 0x40 0x01 0x00 0x07 0xfc 0x00 0x00 0x00 0x00 0x6a 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x50 0x57 0x53 0x55 0x00 0x3c 0x00 0x00 0x00 0x96 0x0a 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x63 0xc8 0x00 0xb2 0x34 0xfd ???
00173 11/11/2024 02:42:47 P@üDisch limits: curr 0 cap 0 act 0 pow 0
00174 11/11/2024 02:42:47 L üCh limits: curr 0 cap 0 act 0 pow 0
00175 11/11/2024 02:42:47 0x54 0x08 0x4c 0x01 0x00 0x0a 0xfc 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0xff 0xff 0xff 0xff 0xb2 0x69 0xfd ???
00176 11/11/2024 02:42:47 ØSüRequesting 12v charge. DC-DC 112552uV, Battery 13132544uV, Combined 12450537uV, Ambient 27C
00177 11/11/2024 02:42:47 èzüFault pending: HVIL_OPEN sets in 2 seconds
00178 11/11/2024 02:42:47 (?
üKickstand Sw = DOWN
00179 11/11/2024 02:42:47 ÀÔüControl flags changed. Old: 0x0021 New: 0x4071
00180 11/11/2024 02:42:47 食Control flags changed. Old: 0x4071 New: 0x4070
00181 11/11/2024 02:42:47 îüFault cleared: HVIL_OPEN
00182 11/11/2024 02:42:49 üDisable flags changed. Old: 0x00ad New: 0x00a5
00183 11/11/2024 02:42:50 P"üRegistering Mod 2 (104490mV, 0 brick )
00184 11/11/2024 02:42:50 (óüLTSM state: INIT to DIS
00185 11/11/2024 02:43:47 èýüTimed out in PW Startup
00186 11/11/2024 02:43:47 ÐüState change from PWSU to HIB
00187 11/11/2024 02:43:47 èzüMTC pending change by 3 from 1 to 1
00188 11/11/2024 02:43:47 ?üStopping 12v charge. DC-DC 240752uV, Battery 13137672uV, Combined 12428559uV, Ambient 28C
00189 11/11/2024 02:43:47 0x51 0x20 0x42 0x02 0x00 0x18 0xfc 0x00 0x00 0x00 0x00 0x6a 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x38 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x48 0x49 0x42 0x00 0x00 0x3c 0x00 0x00 0x00 0xc8 0x0a 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x10 0x8b 0xc8 0x00 0xb2 0x34 0xfd ???
00190 11/11/2024 02:43:47 FüDisch limits: curr 0 cap 0 act 0 pow 0
00191 11/11/2024 02:43:47 ðIüCh limits: curr 0 cap 0 act 0 pow 0
00192 11/11/2024 02:43:47 0x54 0xf0 0x49 0x02 0x00 0x1b 0xfc 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0xff 0xff 0xff 0xff 0xb2 0x3c 0xfd ???
00193 11/11/2024 02:43:47 ¨UüControl flags changed. Old: 0x4070 New: 0x0070
00194 11/11/2024 02:44:17 °$üSaving Stats, Hibernating for 3600 sec
00195 11/11/2024 03:44:17 ?üBoard was reset. Source: Hib Wake RTC, Power-On, Supply WD, Power Val
00196 11/11/2024 03:44:17 ØÊüMBB RTC treated valid.
00197 11/11/2024 03:44:18 Ð?üKill Sw = STOP
00198 11/11/2024 03:44:18 ?ȟControl flags changed. Old: 0x0000 New: 0x0020
00199 11/11/2024 03:44:18 `êüDisable flags changed. Old: 0x0000 New: 0x00ad
00200 11/11/2024 03:44:18 èýüState change from STRT to PWSU
00201 11/11/2024 03:44:18 ?8üControl flags changed. Old: 0x0020 New: 0x0021
00202 11/11/2024 03:44:18 0x51 0x50 0x40 0x01 0x00 0x07 0xfc 0x00 0x00 0x00 0x00 0x6a 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x50 0x57 0x53 0x55 0x00 0x3c 0x00 0x00 0x00 0x96 0x0a 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x63 0xc8 0x00 0xb2 0x34 0xfd ???
00203 11/11/2024 03:44:18 P@üDisch limits: curr 0 cap 0 act 0 pow 0
00204 11/11/2024 03:44:18 L üCh limits: curr 0 cap 0 act 0 pow 0
00205 11/11/2024 03:44:18 0x54 0x08 0x4c 0x01 0x00 0x0a 0xfc 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0xff 0xff 0xff 0xff 0xb2 0x69 0xfd ???
00206 11/11/2024 03:44:18 ØSüRequesting 12v charge. DC-DC 112552uV, Battery 13132544uV, Combined 12435885uV, Ambient 27C
00207 11/11/2024 03:44:18 èzüFault pending: HVIL_OPEN sets in 2 seconds
00208 11/11/2024 03:44:18 (?
üKickstand Sw = DOWN
00209 11/11/2024 03:44:18 ÀÔüControl flags changed. Old: 0x0021 New: 0x4071
00210 11/11/2024 03:44:18 食Control flags changed. Old: 0x4071 New: 0x4070
00211 11/11/2024 03:44:18 îüFault cleared: HVIL_OPEN
00212 11/11/2024 03:44:20 DüDisable flags changed. Old: 0x00ad New: 0x00a5
00213 11/11/2024 03:44:21 P"üRegistering Mod 2 (104496mV, 0 brick )
00214 11/11/2024 03:44:21 pçüLTSM state: INIT to DIS
00215 11/11/2024 03:45:18 0òüTimed out in PW Startup
00216 11/11/2024 03:45:18 öüState change from PWSU to HIB
00217 11/11/2024 03:45:18 wüMTC pending change by 3 from 1 to 1
00218 11/11/2024 03:45:18 ?üStopping 12v charge. DC-DC 245880uV, Battery 13137672uV, Combined 12428559uV, Ambient 28C
00219 11/11/2024 03:45:18 0x51 0x38 0x3e 0x02 0x00 0x18 0xfc 0x00 0x00 0x00 0x00 0x6a 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x38 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x48 0x49 0x42 0x00 0x00 0x3c 0x00 0x00 0x00 0xbe 0x0a 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x08 0x77 0xc8 0x00 0xb2 0x34 0xfd ???
00220 11/11/2024 03:45:18 BüDisch limits: curr 0 cap 0 act 0 pow 0
00221 11/11/2024 03:45:18 FüCh limits: curr 0 cap 0 act 0 pow 0
00222 11/11/2024 03:45:18 0x54 0x08 0x46 0x02 0x00 0x1b 0xfc 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0xff 0xff 0xff 0xff 0xb2 0x3c 0xfd ???
00223 11/11/2024 03:45:18 ÀQüControl flags changed. Old: 0x4070 New: 0x0070
00224 11/11/2024 03:45:48 È üSaving Stats, Hibernating for 3600 sec
00225 11/11/2024 04:45:48 ?üBoard was reset. Source: Hib Wake RTC, Power-On, Supply WD, Power Val
00226 11/11/2024 04:45:48 ØÊüMBB RTC treated valid.
00227 11/11/2024 04:45:49 Ð?üKill Sw = STOP
00228 11/11/2024 04:45:49 ?ȟControl flags changed. Old: 0x0000 New: 0x0020
00229 11/11/2024 04:45:49 `êüDisable flags changed. Old: 0x0000 New: 0x00ad
00230 11/11/2024 04:45:49 èýüState change from STRT to PWSU
00231 11/11/2024 04:45:49 ?8üControl flags changed. Old: 0x0020 New: 0x0021
00232 11/11/2024 04:45:49 0x51 0x50 0x40 0x01 0x00 0x07 0xfc 0x00 0x00 0x00 0x00 0x6a 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x50 0x57 0x53 0x55 0x00 0x3c 0x00 0x00 0x00 0x8b 0x0a 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0xf8 0x4e 0xc8 0x00 0xb2 0x34 0xfd ???
00233 11/11/2024 04:45:49 P@üDisch limits: curr 0 cap 0 act 0 pow 0
00234 11/11/2024 04:45:49 L üCh limits: curr 0 cap 0 act 0 pow 0
00235 11/11/2024 04:45:49 0x54 0x08 0x4c 0x01 0x00 0x0a 0xfc 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0xff 0xff 0xff 0xff 0xb2 0x69 0xfd ???
00236 11/11/2024 04:45:49 ØSüRequesting 12v charge. DC-DC 112552uV, Battery 13127416uV, Combined 12432222uV, Ambient 27C
00237 11/11/2024 04:45:49 èzüFault pending: HVIL_OPEN sets in 2 seconds
00238 11/11/2024 04:45:49 (?
üKickstand Sw = DOWN
00239 11/11/2024 04:45:49 ÀÔüControl flags changed. Old: 0x0021 New: 0x4071
00240 11/11/2024 04:45:49 食Control flags changed. Old: 0x4071 New: 0x4070
00241 11/11/2024 04:45:49 îüFault cleared: HVIL_OPEN
00242 11/11/2024 04:45:51 üDisable flags changed. Old: 0x00ad New: 0x00a5
00243 11/11/2024 04:45:52 P"üRegistering Mod 2 (104493mV, 0 brick )
00244 11/11/2024 04:45:52 pçüLTSM state: INIT to DIS
00245 11/11/2024 04:46:49 0òüTimed out in PW Startup
00246 11/11/2024 04:46:49 öüState change from PWSU to HIB
00247 11/11/2024 04:46:49 wüMTC pending change by 3 from 1 to 1
00248 11/11/2024 04:46:49 ?üStopping 12v charge. DC-DC 230496uV, Battery 13132544uV, Combined 12413907uV, Ambient 27C
00249 11/11/2024 04:46:49 0x51 0x38 0x3e 0x02 0x00 0x18 0xfc 0x00 0x00 0x00 0x00 0x6a 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x38 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x48 0x49 0x42 0x00 0x00 0x3c 0x00 0x00 0x00 0xb8 0x0a 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x63 0xc8 0x00 0xb2 0x34 0xfd ???
00250 11/11/2024 04:46:49 BüDisch limits: curr 0 cap 0 act 0 pow 0
00251 11/11/2024 04:46:49 FüCh limits: curr 0 cap 0 act 0 pow 0
00252 11/11/2024 04:46:49 0x54 0x08 0x46 0x02 0x00 0x1b 0xfc 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0xff 0xff 0xff 0xff 0xb2 0x3c 0xfd ???
00253 11/11/2024 04:46:49 ÀQüControl flags changed. Old: 0x4070 New: 0x0070
00254 11/11/2024 04:47:19 È üSaving Stats, Hibernating for 3600 sec
00255 11/11/2024 05:47:19 ?üBoard was reset. Source: Hib Wake RTC, Power-On, Supply WD, Power Val
00256 11/11/2024 05:47:19 ØÊüMBB RTC treated valid.
00257 11/11/2024 05:47:20 Ð?üKill Sw = STOP
00258 11/11/2024 05:47:20 ?ȟControl flags changed. Old: 0x0000 New: 0x0020
00259 11/11/2024 05:47:20 `êüDisable flags changed. Old: 0x0000 New: 0x00ad
00260 11/11/2024 05:47:20 èýüState change from STRT to PWSU
00261 11/11/2024 05:47:20 ?8üControl flags changed. Old: 0x0020 New: 0x0021
00262 11/11/2024 05:47:20 0x51 0x50 0x40 0x01 0x00 0x07 0xfc 0x00 0x00 0x00 0x00 0x6a 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x50 0x57 0x53 0x55 0x00 0x3c 0x00 0x00 0x00 0x96 0x0a 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0xf8 0x4e 0xc8 0x00 0xb2 0x34 0xfd ???
00263 11/11/2024 05:47:20 P@üDisch limits: curr 0 cap 0 act 0 pow 0
00264 11/11/2024 05:47:20 L üCh limits: curr 0 cap 0 act 0 pow 0
00265 11/11/2024 05:47:20 0x54 0x08 0x4c 0x01 0x00 0x0a 0xfc 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0xff 0xff 0xff 0xff 0xb2 0x69 0xfd ???
00266 11/11/2024 05:47:20 ØSüRequesting 12v charge. DC-DC 112552uV, Battery 13127416uV, Combined 12428559uV, Ambient 27C
00267 11/11/2024 05:47:20 èzüFault pending: HVIL_OPEN sets in 2 seconds
00268 11/11/2024 05:47:20 (?
üKickstand Sw = DOWN
00269 11/11/2024 05:47:20 ÀÔüControl flags changed. Old: 0x0021 New: 0x4071
00270 11/11/2024 05:47:20 食Control flags changed. Old: 0x4071 New: 0x4070
00271 11/11/2024 05:47:20 îüFault cleared: HVIL_OPEN
00272 11/11/2024 05:47:22 üDisable flags changed. Old: 0x00ad New: 0x00a5
00273 11/11/2024 05:47:23 P"üRegistering Mod 2 (104502mV, 0 brick )
00274 11/11/2024 05:47:23 øúüLTSM state: INIT to DIS
00275 11/11/2024 05:48:20 ¸üTimed out in PW Startup
00276 11/11/2024 05:48:20 üState change from PWSU to HIB
00277 11/11/2024 05:48:20 Ð~üMTC pending change by 3 from 1 to 1
00278 11/11/2024 05:48:20 X?üStopping 12v charge. DC-DC 245880uV, Battery 13132544uV, Combined 12417570uV, Ambient 27C
00279 11/11/2024 05:48:20 0x51 0x08 0x46 0x02 0x00 0x18 0xfc 0x00 0x00 0x00 0x00 0x6a 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x38 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x48 0x49 0x42 0x00 0x00 0x3c 0x00 0x00 0x00 0xac 0x0a 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x08 0x77 0xc8 0x00 0xb2 0x34 0xfd ???
00280 11/11/2024 05:48:20 ðIüDisch limits: curr 0 cap 0 act 0 pow 0
00281 11/11/2024 05:48:20 ØMüCh limits: curr 0 cap 0 act 0 pow 0
00282 11/11/2024 05:48:20 0x54 0xd8 0x4d 0x02 0x00 0x1b 0xfc 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0xff 0xff 0xff 0xff 0xb2 0x3c 0xfd ???
00283 11/11/2024 05:48:20 YüControl flags changed. Old: 0x4070 New: 0x0070
00284 11/11/2024 05:48:50 ?(üSaving Stats, Hibernating for 3600 sec
00285 11/11/2024 06:48:50 ?üBoard was reset. Source: Hib Wake RTC, Power-On, Supply WD, Power Val
00286 11/11/2024 06:48:50 ØÊüMBB RTC treated valid.
00287 11/11/2024 06:48:51 Ð?üKill Sw = STOP
00288 11/11/2024 06:48:51 ?ȟControl flags changed. Old: 0x0000 New: 0x0020
00289 11/11/2024 06:48:51 `êüDisable flags changed. Old: 0x0000 New: 0x00ad
00290 11/11/2024 06:48:51 èýüState change from STRT to PWSU
00291 11/11/2024 06:48:51 ?8üControl flags changed. Old: 0x0020 New: 0x0021
00292 11/11/2024 06:48:51 0x51 0x50 0x40 0x01 0x00 0x07 0xfc 0x00 0x00 0x00 0x00 0x6a 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x50 0x57 0x53 0x55 0x00 0x3c 0x00 0x00 0x00 0x8b 0x0a 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0xf8 0x4e 0xc8 0x00 0xb2 0x34 0xfd ???
00293 11/11/2024 06:48:51 P@üDisch limits: curr 0 cap 0 act 0 pow 0
00294 11/11/2024 06:48:51 L üCh limits: curr 0 cap 0 act 0 pow 0
00295 11/11/2024 06:48:51 0x54 0x08 0x4c 0x01 0x00 0x0a 0xfc 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0xff 0xff 0xff 0xff 0xb2 0x69 0xfd ???
00296 11/11/2024 06:48:51 ØSüRequesting 12v charge. DC-DC 117680uV, Battery 13127416uV, Combined 12421233uV, Ambient 27C
00297 11/11/2024 06:48:51 èzüFault pending: HVIL_OPEN sets in 2 seconds
00298 11/11/2024 06:48:51 (?
üKickstand Sw = DOWN
00299 11/11/2024 06:48:51 ÀÔüControl flags changed. Old: 0x0021 New: 0x4071
00300 11/11/2024 06:48:51 食Control flags changed. Old: 0x4071 New: 0x4070
00301 11/11/2024 06:48:51 îüFault cleared: HVIL_OPEN
00302 11/11/2024 06:48:53 DüDisable flags changed. Old: 0x00ad New: 0x00a5
00303 11/11/2024 06:48:54 P"üRegistering Mod 2 (104499mV, 0 brick )
00304 11/11/2024 06:48:54 (óüLTSM state: INIT to DIS
00305 11/11/2024 06:49:51 èýüTimed out in PW Startup
00306 11/11/2024 06:49:51 ÐüState change from PWSU to HIB
00307 11/11/2024 06:49:51 èzüMTC pending change by 3 from 1 to 1
00308 11/11/2024 06:49:51 ?üStopping 12v charge. DC-DC 240752uV, Battery 13132544uV, Combined 12399255uV, Ambient 27C
-
I see there's a bunch of data between the start and stop of the charging that you cut out, do you have that for the successful charge so we can see if there's any differences? There is a fault that pops up when it gets cancelled, might not be anything unusual or serious but worth checking. Also it's strange that in those logs it says it's requesting the charge, but the ones you first posted say starting charge.
-
Thanks for looking at these. It's possible that the syntax is different because they are different firmware versions. 4 years apart. Here's a copy of a charge event with the "success" line in it, the whole log for that event, with a few lines before and after.
00085 09/30/2020 01:11:47 0ÂbüDisable flags changed. Old: 0x0001 New: 0x0005
00086 09/30/2020 01:12:16 ¸ícüSaving Stats, Hibernating for 3600 sec
00087 09/30/2020 02:12:17 süBoard was reset. Source: Power-On, Supply WD, Power Val
00088 09/30/2020 02:12:17 ?üKill Sw = STOP
00089 09/30/2020 02:12:17 ø¡üDisable flags changed. Old: 0x0000 New: 0x002d
00090 09/30/2020 02:12:17 驟Control flags changed. Old: 0x0000 New: 0x0020
00091 09/30/2020 02:12:17 P½üState change from NONE to STRT
00092 09/30/2020 02:12:17 à"üState change from STRT to PWSU
00093 09/30/2020 02:12:17 X üControl flags changed. Old: 0x0020 New: 0x4020
00094 09/30/2020 02:12:17 0x51 0x58 0x09 0x03 0x00 0x07 0xfc 0x00 0x00 0x00 0x00 0xd4 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x50 0x57 0x53 0x55 0x00 0x78 0x00 0x00 0x00 0x86 0x0a 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0xb2 0x26 0xfd ???
00095 09/30/2020 02:12:17 @
üFault cleared: HVIL_OPEN
00096 09/30/2020 02:12:17 üStarting 12v charge. DC-DC 117680uV, Battery 13183824uV, Combined 12527460uV, Ambient 27C
00097 09/30/2020 02:12:17 èn
üKickstand Sw = DOWN
00098 09/30/2020 02:12:17 ¸vüControl flags changed. Old: 0x4020 New: 0x4030
00099 09/30/2020 02:12:17 82üControl flags changed. Old: 0x4030 New: 0x4031
00100 09/30/2020 02:12:20 @?
üRegistering Mod 2 (101016mV, 4 brick )
00101 09/30/2020 02:12:20 h§üState change from PWSU to WAKE
00102 09/30/2020 02:12:20 ·üAll Contactors open
00103 09/30/2020 02:12:20 xÎüControl flags changed. Old: 0x4031 New: 0x5031
00104 09/30/2020 02:12:20 0x51 0xb8 0xe7 0x05 0x00 0x11 0xfc 0x00 0x00 0x00 0x00 0xd4 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x57 0x41 0x4b 0x45 0x00 0x18 0x00 0x00 0x00 0x86 0x0a 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x23 0x00 0x00 0x00 0x22 0x00 0x00 0x00 0xb2 0x39 0xfd ???
00105 09/30/2020 02:12:20 ëüFault pending: DC_DC_LOW sets in 30 seconds
00106 09/30/2020 02:12:20 ëüFault pending: ALL_CONTACTORS_OPEN sets in 30 seconds
00107 09/30/2020 02:12:20 ëüFault pending: MODULE_AWAITING_CONNECTION sets in 30 seconds
00108 09/30/2020 02:12:20 Í
üPrecharging from module 2, Vpackoc: 101019mV
00109 09/30/2020 02:12:20 ?Ñ
üConnecting mod 2. V_(mod: 101019, bus: 0, bus_oc: 0)mV,
00110 09/30/2020 02:12:20 pÕ
üI_(out: 0, lim_dischg: 812000, lim_chg: -128000, lim_CC: 100000)mA
00111 09/30/2020 02:12:22 wüDisable flags changed. Old: 0x002d New: 0x0021
00112 09/30/2020 02:12:22 ?üModule 2 Contactor is now Closed
00113 09/30/2020 02:12:22 p?üAt least one contactor is now closed
00114 09/30/2020 02:12:22 øüFault cleared: ALL_CONTACTORS_OPEN
00115 09/30/2020 02:12:22 øüFault cleared: MODULE_AWAITING_CONNECTION
00116 09/30/2020 02:12:22 ÈÞ
üFault cleared: DC_DC_LOW
00117 09/30/2020 02:22:20 0x51 0xf0 0xb4 0x05 0x00 0x1e 0xfc 0x00 0x00 0x00 0x00 0x14 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x1f 0x89 0x8a 0x01 0x00 0x46 0xf4 0xff 0xff 0x57 0x41 0x4b 0x45 0x00 0x18 0x00 0x00 0x00 0x9c 0x0a 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x23 0x00 0x00 0x00 0x22 0x00 0x00 0x00 0xb2 0x47 0x51 ???
00118 09/30/2020 02:32:20 0x51 0xe0 0x8d 0x05 0x00 0x1f 0xfc 0x00 0x00 0x00 0x00 0x14 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x1e 0x86 0x8a 0x01 0x00 0x4c 0xf9 0xff 0xff 0x57 0x41 0x4b 0x45 0x00 0x18 0x00 0x00 0x00 0xa2 0x0a 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x23 0x00 0x00 0x00 0x21 0x00 0x00 0x00 0xb2 0x3c 0xfd ???
00119 09/30/2020 02:42:17 0ò üControl flags changed. Old: 0x5031 New: 0x50b1
00120 09/30/2020 02:42:20 0x52 0x40 0x13 0x02 0x00 0x21 0xfc 0x00 0x00 0x00 0x00 0x40 0x00 0x00 0x00 0x14 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x1e 0x89 0x8a 0x01 0x00 0x51 0xf3 0xff 0xff 0x57 0x41 0x4b 0x45 0x00 0x18 0x00 0x00 0x00 0xac 0x0a 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x22 0x00 0x00 0x00 0x21 0x00 0x00 0x00 0x01 0x01 0x36 0x1d 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0xb2 0x3c 0xfd ???
00121 09/30/2020 02:42:20 ?."üControl flags changed. Old: 0x50b1 New: 0x58b1
00122 09/30/2020 02:42:20 ?2#ü12V successfully charged
00123 09/30/2020 02:42:20 h6$üState change from WAKE to HIB
00124 09/30/2020 02:42:20 Ã%üStopping 12v charge. DC-DC 13260744uV, Battery 13255616uV, Combined 13249071uV, Ambient 27C
00125 09/30/2020 02:42:20 °¡&üControl flags changed. Old: 0x58b1 New: 0x18b1
00126 09/30/2020 02:42:20 0x51 0x98 0xa5 0x03 0x00 0x27 0xfc 0x00 0x00 0x00 0x00 0x14 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x1e 0x89 0x8a 0x01 0x00 0x51 0xf3 0xff 0xff 0x48 0x49 0x42 0x00 0x00 0x18 0x00 0x00 0x00 0xb2 0x0a 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x22 0x00 0x00 0x00 0x21 0x00 0x00 0x00 0xb2 0x3b 0xfd ???
00127 09/30/2020 02:42:20 (üCCM hb flags changed. Old: 0x0000 New: 0x0028
00128 09/30/2020 02:42:21 ?
)üDisable flags changed. Old: 0x0021 New: 0x0025
00129 09/30/2020 02:42:50 (?*üSaving Stats, Hibernating for 3600 sec
00130 09/30/2020 03:42:51 süBoard was reset. Source: Power-On, Supply WD, Power Val
00131 09/30/2020 03:42:51 ?üKill Sw = STOP
00132 09/30/2020 03:42:51 ø¡üDisable flags changed. Old: 0x0000 New: 0x002d
00133 09/30/2020 03:42:51 驟Control flags changed. Old: 0x0000 New: 0x0020
00134 09/30/2020 03:42:51 P½üState change from NONE to STRT
00135 09/30/2020 03:42:51 à"üState change from STRT to PWSU
-
So that HVIL fault doesn't show up when it's successfully charged, even though that fault clears before it cancels the charge maybe it's enough to tell the bike "nope, it's not safe to carry on". I looked it up in the unofficial manual and apparently it's indicative of a "loose connection in the power pack harness". I think I remember hearing that there was a defect with a harness (not sure if it's the same one) of one of the gen 3 bikes early in their release and yours is quite an old one. If you haven't already it would be worth contacting a dealer to see if they have any more info on it and whether your bike may be affected.
Error 29:
https://zeromanual.com/wiki/Gen3/Error_Codes
-
I'm going to try connecting through OBD2 with teraterm and watching that way for my next tests on my days off.
This log we just looked at was when the bike was new, 4 years ago. I assumed, maybe wrongly, that their system would sometimes apply tests, prerequisites for some actions, and if they were successful, they would be logged as cleared faults.
But I dont always see the fault pending for HVIL. Sometimes I do.
Here's one from this month:
00051 11/11/2024 00:03:10 ØSüRequesting 12v charge. DC-DC 112552uV, Battery 13112032uV, Combined 12377277uV, Ambient 28C
00052 11/11/2024 00:03:10 èzüFault pending: HVIL_OPEN sets in 2 seconds
00053 11/11/2024 00:03:10 (?
üKickstand Sw = DOWN
00054 11/11/2024 00:03:10 ÀÔüControl flags changed. Old: 0x0021 New: 0x4071
00055 11/11/2024 00:03:10 食Control flags changed. Old: 0x4071 New: 0x4070
00056 11/11/2024 00:03:10 îüFault cleared: HVIL_OPEN
00057 11/11/2024 00:03:12 üDisable flags changed. Old: 0x00ad New: 0x00a5
00058 11/11/2024 00:03:13 P"üRegistering Mod 2 (104466mV, 0 brick )
00059 11/11/2024 00:03:13 ¸ÛüLTSM state: INIT to DIS
00060 11/11/2024 00:04:10 püTimed out in PW Startup
00061 11/11/2024 00:04:10 XüState change from PWSU to HIB
00062 11/11/2024 00:04:10 Ð~üMTC pending change by 3 from 1 to 1
00063 11/11/2024 00:04:10 0x51 0xb8 0x82 0x01 0x00 0x17 0xfc 0x00 0x00 0x00 0x00 0x6a 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x38 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x48 0x49 0x42 0x00 0x00 0x3c 0x00 0x00 0x00 0xe4 0x0a 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0xe8 0x26 0xc8 0x00 0xb2 0x34 0xfd ???
00064 11/11/2024 00:04:10 ?üDisch limits: curr 0 cap 0 act 0 pow 0
00065 11/11/2024 00:04:10 ?üCh limits: curr 0 cap 0 act 0 pow 0
00066 11/11/2024 00:04:10 0x54 0xa0 0x86 0x01 0x00 0x1a 0xfc 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0xff 0xff 0xff 0xff 0xb2 0x3c 0xfd ???
00067 11/11/2024 00:04:10 @?üControl flags changed. Old: 0x4070 New: 0x0070
00068 11/11/2024 00:04:10 ø¡üStopping 12v charge. DC-DC 235624uV, Battery 13112032uV, Combined 12340647uV, Ambient 28C
00069 11/11/2024 00:04:40 88üSaving Stats, Hibernating for 3600 sec
00070 11/11/2024 00:39:38 ?üExiting Hibernate