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Author Topic: Nothing to see here.  (Read 6763 times)

flar

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Re: Nothing to see here.
« Reply #45 on: September 20, 2019, 12:09:19 PM »

For L3 charging, the power put out by the external L3 charger determines the maximum available charge rate.
The HD LW has a larger battery than my SS9, but nothing near twice the size. The HD LW takes exacty twice as long to charge on the same CCS charger as my SS9.  Why?

-Don-  Reno, NV
It can be confusing, but if you look at what I wrote I tried to be consistent with the following:

The power grid has AC power. The batteries need DC to charge. Something has to perform that conversion and the device that does that is called a "charger".

For L2 charging, the L2 plug delivers AC directly from the grid (the station has some electronics to measure how much you are drawing, but they don't convert the power in any way) and your EV needs to have a "charger" on board to do the conversion to DC. Those on board chargers tend to be pretty weak in the grand scheme of things and so your vehicle's charger will be the primary thing that limits your charging speed for L2.

For L3 charging, the L3 stations have chargers built into them that do the AC->DC conversion and the L3 plug delivers DC directly to the vehicle. The vehicle's on board charger at that point is not needed and is bypassed when using an L3 charger. Thus, the relatively weak charger on the vehicle cannot be a factor that hinders your charge rate for L3/CCS.

My first comment above was trying to correct your statement that implied that the LW will charge slower because it has a smaller on board charger. That reason can't be correct, but that doesn't mean that it will charge as fast - just that you got the reason for it wrong.

Now regardless of who does the conversion from AC to DC, there are still wires involved and those wires have a maximum capacity. It's a lot easier to use bigger wires to get a really healthy power handling capbility than it is to include a higher power charger to convert more AC to DC, but that's up to the manufacturer. You also need circuitry to manage that power. The circuitry that directs the power is a lot simpler than the circuits in the charger to convert the power so typically those also can handle quite a bit more power. Finally, different battery cells may be designed to handle power at higher or lower rates and different manufacturers may be more or less conservative in how much they want to push the batteries and so self-imposed limits can get involved as well. There will be some costs involved in making use of more power from an L3 plug, but they are quite a bit lower than the costs in using more power from an L2 plug, and again - the size of the on board charger is not relevant for L3.

Now AFAIK, the LW hasn't shipped yet, so we are really comparing their marketing numbers to a mix of Energica's marketing numbers and some first hand accounts of charging them in the real world. From the marketing numbers, the numbers quoted from Harley are quite a bit more conservative. That could be because their marketing department under-reports. It could be because they didn't want to spend any more on bigger wires or the circuitry that directs the DC power. It could be because they want their batteries to last a really long time because that meets their image better. It can be a lot of things (including being wrong because we haven't verified it yet), but one thing we know is that it will have nothing to do with the size of the charger they built into the bike - because that charger won't be involved in L3/CCS charging. Time will tell if they are as comparatively slow as their marketing numbers suggest, but we can see that the Energica numbers on their web site are just impossible unless one or more of them is wrong so clearly marketing numbers are worth their weight in BS.

You also made a comment about battery sizes working against you and, generally, that is incorrect as well. A larger battery can help take in power faster, but it can never hurt how much charge you can accept. It might mean your percentage gauge goes up more slowly, but that is a subjective concern and has no real world impact. The MPH speed of the charge can only be the same or higher with a bigger battery, never lower. Actually, there is one way it can hurt and that is due to weighing more and making the value of the power you are taking in less because the vehicle is less efficient, but that effect is pretty minor compared to the ability to ingest power faster if the rest of the circuitry is up to snuff.

Teslas are a good example of the effect of battery size on charging. Within a model line the larger batteries will charge at generally the same MPH on L2 charging because they are all limited by the on-board charger. The only variation there is that the bigger battery is heavier and so the MPH has a minor impact. On a supercharger, though, the larger battery will tend to charge at a much higher MPH because they are limited by how fast the batteries can take charge and the more they have, the faster they can push it in. If 200 cells can accept 200X in power, then 400 cells can accept 400X, etc.
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Currently riding: 2013 Brammo Empulse R, 2005 BMW R1200RT
Used to ride: '88 Hawk GT, '97 BMW F650 Funduro
Other electric motorcycles test ridden: 2012 Zero S/DS, Brammo Empulse R, 2013 Zero S, Energica Ego/Eva
Other EV own: Tesla Model X
Other EV test drives: Tesla Roadster/S/3

DonTom

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Re: Nothing to see here.
« Reply #46 on: September 20, 2019, 12:38:08 PM »

I well understand the on-board charger is not used for CCS DC charging.

The LW charges slower ether way. On L2, it is easy to understand as the LW has no L2 charging. It cannot charge at 3KW as its charger is like the older Zeros, the current drops down as the voltage is increased. So charging on 240 VAC is no faster than on 120 VAC. It is faster on the SS9 as the current doesn't decrease as the voltage increases.

But can you explain the big difference in L3 charging times between the SS9 and LW? I have a hard time buying it's just the difference in a claim, when the time is 40 minutes instead of 20, which is twice as much time.  But the LW battery is a little larger, which explains some of it.  Or do you believe it will be the exact same amount of miles gained on either for the exact same time on CCS?

One other possible limitation is the HD CCS chargers can only do 15 KW max.  But I doubt their 40 minute spec is only for their own chargers. I think I read the LW charges on CCS at 12 KW, while the SS9 can accept 25 KW. Could it be software that limits the  LW CCS charging?  I  think that could be it.

Perhaps means the battery will last longer on the LW, but comes with the price of slower DC charging.

BTW, I lived in 94080 for many years, just below San Bruno Mountain.

-Don-  Reno, NV
« Last Edit: September 20, 2019, 12:55:48 PM by DonTom »
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Richard230

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Re: Nothing to see here.
« Reply #47 on: September 20, 2019, 08:35:30 PM »

And I spent 35 years working for the South San Francisco (94080) Engineering Department. I grew up in the city after we moved from SF to SSF in 1951. It was a different town back then, with lots of farmland to hike through. The city was run by Italians and was populated by mostly blue-collar workers who worked in the meat packing, steel mill and warehouse industries. Quite a change from the place it is today.
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Richard's motorcycle collection:  2018 16.6 kWh Zero S, 2020 KTM 390 Duke, 2002 Yamaha FZ1 (FZS1000N) and a 1978 Honda Kick 'N Go Senior.

DonTom

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Re: Nothing to see here.
« Reply #48 on: September 20, 2019, 09:30:04 PM »

And I spent 35 years working for the South San Francisco (94080) Engineering Department. I grew up in the city after we moved from SF to SSF in 1951. It was a different town back then, with lots of farmland to hike through. The city was run by Italians and was populated by mostly blue-collar workers who worked in the meat packing, steel mill and warehouse industries. Quite a change from the place it is today.
When I was a young kid, there as still some farmland left in Daly City, where I then lived. Now all houses, of course. Now a lot more people with a lot less land to feed us with.

-Don-  Reno, NV
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alko

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Re: Nothing to see here.
« Reply #49 on: September 20, 2019, 10:38:17 PM »

I well understand the on-board charger is not used for CCS DC charging.

The LW charges slower ether way. On L2, it is easy to understand as the LW has no L2 charging. It cannot charge at 3KW as its charger is like the older Zeros, the current drops down as the voltage is increased. So charging on 240 VAC is no faster than on 120 VAC. It is faster on the SS9 as the current doesn't decrease as the voltage increases.

But can you explain the big difference in L3 charging times between the SS9 and LW? I have a hard time buying it's just the difference in a claim, when the time is 40 minutes instead of 20, which is twice as much time.  But the LW battery is a little larger, which explains some of it.  Or do you believe it will be the exact same amount of miles gained on either for the exact same time on CCS?

One other possible limitation is the HD CCS chargers can only do 15 KW max.  But I doubt their 40 minute spec is only for their own chargers. I think I read the LW charges on CCS at 12 KW, while the SS9 can accept 25 KW. Could it be software that limits the  LW CCS charging?  I  think that could be it.

Perhaps means the battery will last longer on the LW, but comes with the price of slower DC charging.

BTW, I lived in 94080 for many years, just below San Bruno Mountain.

-Don-  Reno, NV

It has something to do with the charge rate that the batteries can handle ie 1c, 2c etc etc. The Zero and L/W can only charge and discharge at 1c while the energica can charge at 2c or 3c. That why the LW L3 charger is slower.
Someone else can explain it better than me so I won't even try.
« Last Edit: September 21, 2019, 03:43:38 AM by alko »
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Crissa

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Re: Nothing to see here.
« Reply #50 on: September 21, 2019, 03:07:16 AM »

It has something to do with the charge rate that the batteries can handle ie c-1, c-2, c-3 etc. The Zero and L/W can only charge at c-1, while the energica can charge at c-2 or c-3. That why the LW L3 charger is slowere.
Someone else can explain it better than me so I won't even try.
c-1?  I'm not familiar with that term.

-Crissa
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alko

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Re: Nothing to see here.
« Reply #51 on: September 21, 2019, 03:45:50 AM »

It has something to do with the charge rate that the batteries can handle ie c-1, c-2, c-3 etc. The Zero and L/W can only charge at c-1, while the energica can charge at c-2 or c-3. That why the LW L3 charger is slowere.
Someone else can explain it better than me so I won't even try.
c-1?  I'm not familiar with that term.

-Crissa

Sorry. I meant 1c. It's called the c rating of batteries. Energica uses Lipo batteries as opposed to LITHIUM ion that zero and livewire use.
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Crissa

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Re: Nothing to see here.
« Reply #52 on: September 21, 2019, 05:15:52 AM »

It's called the c rating of batteries.
Oh!  Okay.  The discharge/charge rating.  I didn't know there was a nomenclature for that.  Yeah, battery configuration can change that wildly.  The Zero batteries can accept a pretty massive charge from the regenerative, so they're mostly capped by the hardware than the batteries, but it is a good point.

You can trade reliability or cost for not just capacity but other factors as well, like performance in different temperature ranges.  No two battery packs are really the same, small tweaks often change these performance characteristics.

The Energica already has a higher voltage battery, which would just give it more headroom in the formula.  (Which is why 12v systems prevailed over 6v systems decades ago.)

-Crissa
« Last Edit: September 21, 2019, 05:17:59 AM by Crissa »
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Electric Cowboy

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Re: Nothing to see here.
« Reply #53 on: September 21, 2019, 06:24:15 AM »

Energica takes 20-30 min to charge at a L3 station with the ability to deliver ~80 amps or more. Level 3 chargers are no different than onboard chargers with the single exception that they are in a box on the ground rather than on the bike. This means L3 stations are limited by amps as well. For example, the 50kW EVGo stations are 100 amp stations. This is between 25 and 35 kW (not 50kW) for energica voltage. These same stations will be between 13 and 17kW on a harly. Don't ask how I know.

For the current Energica bikes, this will give between 67 miles of range and 98 miles of range with the way I ride on a full pack, or between 55 and 75 miles range the way I ride on an 80% charge.

These are real-world numbers calculated from LOTS actual recoded data and experience.

Have fun.

DonTom

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Re: Nothing to see here.
« Reply #54 on: September 21, 2019, 10:27:53 AM »

It has something to do with the charge rate that the batteries can handle ie 1c, 2c etc etc. The Zero and L/W can only charge and discharge at 1c while the energica can charge at 2c or 3c. That why the LW L3 charger is slower. Someone else can explain it better than me so I won't even try.
Which gets back to my original claim. The HD charger can only charge ANY vehicle at 15KW on CCS. The HD battery can only accept 12KW of that 15KW. My SS9 can accept the entire 15 KW, and if my battery was twice the size, I will still only be able to charge at 15KW from the HD CCS chargers.  That means, I wait twice as long half as many times for a full charge.   The  time  to charge is about the same either way.

On other CCS chargers, of higher capacity for me to get faster charging on a larger battery, the charge current will have to be more than the 25 KW max that I now have with my SS9.

-Don-  Reno, NV
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MVetter

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Re: Nothing to see here.
« Reply #55 on: September 21, 2019, 10:32:03 AM »

No, that's not quite how it works.
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DonTom

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Re: Nothing to see here.
« Reply #56 on: September 21, 2019, 10:39:34 AM »

I am not sure, but I think 1C is the current capacity of the battery's discharge rate. It is possible to charge some batteries above 1C. 2C would be charging at twice the battery's current max discharge rate. IOW,  2C is charging it twice as fast as it maximum current  output rating.

And I think with Zeros, 1C comes out to about the same as the KWH capacity of the battery. IOW, a 14.4 KWH battery being charged at 14.4 KW, or very close to that, will be around 1C.

Do I have that correct?  If not, I hope somebody here can correct me. I am not very familiar with the 1C term, so I am doing some guessing.

-Don-  Reno, NV

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DonTom

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Re: Nothing to see here.
« Reply #57 on: September 21, 2019, 10:41:01 AM »

No, that's not quite how it works.
That's not how what works? Please explain.

-Don-  Reno, NV
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MVetter

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Re: Nothing to see here.
« Reply #58 on: September 21, 2019, 01:03:50 PM »

1C means you either fully charge or discharge the battery in 60 minutes.

2C means you either fully charge or discharge the battery in 60/2=30 minutes.

3C means you either fully charge or discharge the battery in 60/3=20 minutes.

4C means you either fully charge or discharge the battery in 60/4=15 minutes.

etc.

Zero batteries are warrantied for 1C charge and up to 10C discharge rate as I understand it. Of course the C rating of the battery is wholly dependent on amps. Amps are the real power of the battery. The different packs may operate at different voltages, but they only accept a certain number of amps. This means all the batteries between manufactures are quite different, and the goal of each charging station is to provide amps to the batteries at whatever voltage the vehicles use. Energica bikes operate around 280-320V. The bikes are fine with accepting around 80+ amps at that voltage range. 80x280=2380W=23kW at completely dead. As the voltage rises, and the amps delivered remain the same, more kW are delivered. After all, 80x320=25600W=25.6kW.

Energica states that their nominal (usable) pack size is 11.7kWh or 11700Wh. If we take the median voltage, ~300, then we get 11700kWh/300V=~39Ah. The fact that it's dumping in upwards of 80 amps on a ~39 amp hour pack is fucking phenomenal. That's over 2C.
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MVetter

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Re: Nothing to see here.
« Reply #59 on: September 21, 2019, 01:12:07 PM »

Now, back to the LiveWire. I was able to ask their engineers some questions via proxy (Troy Siahaan of motorcycle.com) and they confirmed a 60Ah battery on that bike. They advertise a 1C charge, aka 0-80% in 40 minutes and 0-100% in ~ 1 hour. This makes the math easy. They advertise a 13.7kWh nominal pack. 13700/60 = a nominal voltage of 228. Of course, none of these bikes exist in the wild yet so the true numbers aren't known. Let's give them the benefit of the doubt that their packs are a little better and assume they run around 250V. 250vx60a=15000W. If they don't go beyond 1C they'll never request more than 60 Amps.
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