Doc: a good start. 132 -> 98 teeth is a big jump and it will be interesting to see what happens. Do you know why the controller is cutting out? Did the bike want to wheelie?
Ok i just received the 98 tooth rear sproket and 200 tooth belt today from Hollywood Electric.
the controller finetuning is not finished yet. i have to tune the power map ( max torque vs RPM) and curent control gain and PI loop in the current control. these Sevcon controller are not like brushed controller and " a bit " more complicated, but once it is done it will perform without cut out.
last time i got overcurrent fault..
Here is the sumary of teh instructions i made from some discussion with Biff regarding that:
1: Start setting the powermap to 100% to all the rpm range.
2: Prepare the Vehicule Interface to record the run just like when commissioning the angle,
3: Do a power WOT pull,(it is really easy to do with a dyno or if you bring your laptop on the Zero you can run tit WOT on the road and record it.)
4: Then graph the actual torque (by using the button called: "Graph PMAC Power - Iq act" down to the power map interface window, and selecting the vehicle interface trace that you saved)
5: Then remap the power map to just a bit higher than than the one i achieved. that way it gets slightly better current control than if it is trying to see how close to the 100% one you had,
also it makes it more stable without decreasing the power.
(you need to have the correct things mapped in TPDO's so that the utility can get the information it needs from the vehicle interface recording)
I can't remember what those are. I think the default ones we have on the Zero work for one of the "map actual" buttons.
there are 2 "map actual" buttons, I think one uses Iq and ID, the other uses tq_actual or something like that
Doc