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Poll

Some users have reported annoyingly loud squeals on their 2016 model Zero bikes. Please report your experience, and maybe Zero will use the information to help us and future owners.

Neither the front brakes or rear brakes on my bike make excessive noise.
- 10 (30.3%)
Only the front brake on my bike makes a lot of noise when applied.
- 11 (33.3%)
Only the rear brake on my bike makes a lot of noise when applied.
- 10 (30.3%)
Both my front and rear brakes make a lot of noise when applied.
- 2 (6.1%)

Total Members Voted: 33


Pages: 1 2 [3]

Author Topic: Brake Squeal on 2016 Models  (Read 3457 times)

Richard230

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Re: Brake Squeal on 2016 Models
« Reply #30 on: June 25, 2016, 07:59:16 PM »

Zeros are not the only brand that sometimes suffers with brake squeal (mine doesn't and never has).  I have been reading about it lately on some BMW model forums.  So far it has always been on the "lower-end" models, that do not use expensive Brembo brake systems, like the G650GS and the F800 series, which appear to have Japanese-brand brakes.  The reported solution seems to be to thoroughly clean the brake disc of any debris buildup (or replace it) and to replace the brake pads with an after-market brand, such as EBC, DP, Braking, etc. - until you finally find one that doesn't squeal.   ::)
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Richard's motorcycle collection:  2018 16.6 kWh Zero S, 2020 KTM 390 Duke, 2002 Yamaha FZ1 (FZS1000N) and a 1978 Honda Kick 'N Go Senior.

laramie LC4

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Re: Brake Squeal on 2016 Models
« Reply #31 on: June 26, 2016, 01:28:29 AM »

i was starting to get a bit of a squeal at times on mine so i grabbed my air hose and hit both calipers with a good blast of air. i was surprised by how much dust came out and the brakes stopped making any noise again.

sure it wont solve all problems but cheap, easy, and worth a try.

laters,

laramie ;)
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ZERO- '16 FX-S
KTM- 990R, 525EXC

Say10 15FX 16FXS

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Re: Brake Squeal on 2016 Models
« Reply #32 on: June 27, 2016, 07:49:45 AM »

i was starting to get a bit of a squeal at times on mine so i grabbed my air hose and hit both calipers with a good blast of air. i was surprised by how much dust came out and the brakes stopped making any noise again.

sure it wont solve all problems but cheap, easy, and worth a try.

laters,

laramie ;)

+1 I washed mine for the first time yesterday. Grabbed the calipers by hand just to make sure they were floating on the pins. Went for a ride and brakes were nice and quiet!?!
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avernon82

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Re: Brake Squeal on 2016 Models
« Reply #33 on: June 28, 2016, 06:55:48 AM »

I ordered the KLX part, and will document it's installation. I also noticed the Yamaha WR250R also uses a rotor damper.

I think this a known issue among the bigger manufacturers and Zero is just catching on.

See Ref #11 on the WR250R part diagram.

http://www.yamahapart.com/oemparts/a/yam/5004d823f87002275461ddca/front-wheel

The WR250 rotor uses a 6 bolt pattern so it wouldn't be able to be used on the Zero FX.
« Last Edit: June 28, 2016, 11:49:15 PM by avernon82 »
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countzero

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Re: Brake Squeal on 2016 Models
« Reply #34 on: June 29, 2016, 07:36:47 PM »

My rear brake will squeak after I let up on the brake.  Squeak goes away after if I just tap the break.  Its been happening less as I put more miles on the bike.

This is exactly the same experience I have had with my 2016 Zero SR. Now at over 1200 miles and I don't notice it anymore....
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Happy owner of a 2016 Zero SR

avernon82

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Re: Brake Squeal on 2016 Models
« Reply #35 on: June 30, 2016, 09:04:38 AM »

KLX part on back order  :-\
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avernon82

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Re: Brake Squeal on 2016 Models
« Reply #36 on: July 20, 2016, 11:53:26 PM »

If you're willing to sacrifice a bit a braking power, the EBC FA181x organic compound pad will likely stop your squeal. I just installed those pads this morning, so far no squeal.
« Last Edit: July 21, 2016, 12:03:55 AM by avernon82 »
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Kocho

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Re: Brake Squeal on 2016 Models
« Reply #37 on: July 21, 2016, 02:14:21 AM »

I should mention that after about a month on the new EBC rear pads, they are still whisper-quiet and I think they stop very well. They were 100% quiet initially, after about a month developed some noises, similar in character to the noises I had with the OEM pads, but considerably more quiet and muted. Now more months and hundreds of miles, they are again totally smooth and quiet. Blowing compressed air to clean them did not quiet things, FYI.

EDIT. My front EBC pads were less squeaky than stock at low speeds, but had hissing character when braking at speed (where the stock pads were quieter at speed but very loud squeal at low speeds).

I just swapped the EBC front pads with Brembo carbon ceramic pads, and so far they are the best - no squeal at low speeds, quiet at high speeds too. Stopping is very progressive and seems strong. Will see how they do after I put some miles on them.
« Last Edit: April 14, 2017, 06:12:26 AM by Kocho »
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'15 Zero SR
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