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Author Topic: Belt Tension (Getting tighter?)  (Read 2838 times)

Shadow

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Re: Belt Tension (Getting tighter?)
« Reply #15 on: August 04, 2016, 07:54:02 AM »

Digging up this thread to add my experience. Just received the Gates Krikit I V - Belt Tension Gauge 91107 (purchased via Amazon / Hires Auto) for $13+pp. Checked out the tension on my 2016 DSR the first time at 3500mi since I bought it new mid-May 2016 with 7mi ODO.  I've been frequenting the dealership where I bought it whenever I'm running through town, to say hi, and I've asked a few times if the belt would make more noise / get tighter;   the rep (general manager) says that's ridiculous.  Well, I checked it today with the gauge and like it says to do in the manual, and it was at 90kg indicated (should be at 20-30kg). Riding the Zero has been getting noisier each week from the drive train and I just now have that gauge and the tools to adjust the tension.  I followed the owner's manual instructions and adjusted my belt tension down to the 20-30kg range suggested. I rode it like hell for a few minutes and double checked the axle torque (75lb-ft), which is a good idea because it definitely squeeked a little bit more towards the factory paint mark on the end of that test ride.  Seems now to sound a lot less like a screaming pissed off tomcat. Will commute tomorrow and triple-check everything but I'm super glad I did it myself.
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JaimeC

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Re: Belt Tension (Getting tighter?)
« Reply #16 on: August 04, 2016, 09:23:27 AM »

Sounds like the General Manager isn't aware of how belts age.  I wasn't aware either until I rode Buells but it does sound counter-intuitive... especially if you're familiar with chain-driven bikes. 
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mrwilsn

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Re: Belt Tension (Getting tighter?)
« Reply #17 on: August 04, 2016, 10:05:24 AM »

Sounds like the General Manager isn't aware of how belts age.  I wasn't aware either until I rode Buells but it does sound counter-intuitive... especially if you're familiar with chain-driven bikes.

Yeah, people don't realize that these belts have kevlar in them which prevents them from stretching.  But it also means that as the belt ages and swells (or swells from environmental factors like humidity) the tension on the belt gets tighter.  It's one of those counter intuitive things that will just take time for people to learn.
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MrDude_1

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Re: Belt Tension (Getting tighter?)
« Reply #18 on: August 04, 2016, 08:16:24 PM »

  Seems now to sound a lot less like a screaming pissed off tomcat.

I donno. this sounds cool. LOL
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JaimeC

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Re: Belt Tension (Getting tighter?)
« Reply #19 on: August 05, 2016, 08:54:49 PM »

One quick question since I haven't seen anything in the manual regarding this:  When testing the belt tension, is it preferable for the bike to be on the sidestand (with the rear wheel on the ground) or on a track-stand (with the rear wheel suspended off the ground)?

I imagine it is easier to check the wheel alignment (after an adjustment is made) on a track-stand since the bike would be vertical (and not leaned to one side).  I'm probably going to buy a track-stand anyway, as it would also make it easier to inspect the belt too.

Thanks in advance,
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Shadow

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Re: Belt Tension (Getting tighter?)
« Reply #20 on: August 05, 2016, 09:33:31 PM »

...When testing the belt tension, is it preferable for the bike to be on the sidestand (with the rear wheel on the ground) or on a track-stand (with the rear wheel suspended off the ground)?

I did my adjustments kickstand down, and stood the bike up to roll back and forth grabbing brake etc to shake it up between measurements and wrenching procedures. No lift stand to compare to, don't know if it matters.
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MrDude_1

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Re: Belt Tension (Getting tighter?)
« Reply #21 on: August 06, 2016, 12:43:37 AM »

One quick question since I haven't seen anything in the manual regarding this:  When testing the belt tension, is it preferable for the bike to be on the sidestand (with the rear wheel on the ground) or on a track-stand (with the rear wheel suspended off the ground)?

I imagine it is easier to check the wheel alignment (after an adjustment is made) on a track-stand since the bike would be vertical (and not leaned to one side).  I'm probably going to buy a track-stand anyway, as it would also make it easier to inspect the belt too.

Thanks in advance,

Since the motor axle is inline with the pivot point of the swingarm, it doesnt matter.
On most bikes it matters because the output sprocket is not inline with the swingarm.
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LateLifeCrises

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Re: Belt Tension (Getting tighter?)
« Reply #22 on: August 06, 2016, 02:47:18 AM »

I am not convinced that the $14 Gates belt gauge is all that accurate. My new gauge shows that my belt is too tight (after 9,000 miles) at 50 kg, but when I used the old gauge that I gave my daughter with my 2012 S, that gauge read 30 kg. Not only is the gauge hard to use but it is also hard to read and sure doesn't seem like a very accurate and precision measuring instrument to me.  ???
I am interested in buying a quality belt tension gauge for my Zero S 2015. Can you tell me the name of your new gauge? I have 5000 miles on my bike and the belt feels tight.
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JaimeC

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Re: Belt Tension (Getting tighter?)
« Reply #23 on: August 06, 2016, 07:09:31 AM »

Since the motor axle is inline with the pivot point of the swingarm, it doesnt matter.
On most bikes it matters because the output sprocket is not inline with the swingarm.

Actually, I was aware of that.  My concern is that if the wheel is on the ground, it can't move when the belt tension is being tested, whereas if it were elevated it is free to spin (even if only a minute amount).  I imagine that would have an effect on the measured tension.

Thanks,
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yhafting

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Re: Belt Tension (Getting tighter?)
« Reply #24 on: August 07, 2016, 02:12:54 AM »

Well, the Krikit tension tester arrived today, and I have to say that I don't entirely trust it (or perhaps the Zero tension tester is a much more precise unit?).  Maybe I'm just old-school, but I prefer the method where a certain amount of pressure is applied up and down on the belt, and the resulting distance is measured (like on a motorcycle chain, or like the early belted  motorcycles...my old Honda 250 being an example). 

Anyways, on the Zero, when I put just 2 or 3 pounds of pressure on the belt (up and down), I get a resulting distance of about 1/2" to 9/16".  Does that sound about right?

After i got my krikit, i tested making several measurments. The tool itself seems to give the same measure if i measure repeatedly at the same spot. However belt tension seems to vary from time to time, and side to side.

It would seem that the proper thing to do is always check on both top and bottom side of the belt (without moving the wheel/belt/bike) , and do several measurments having moved the rear wheel between. I believe this might be the best practice given any measurment method/equipment.

In my opinion, the correct measurment should be (if possible) when the top and bottom reading is equal. Trying to deduct an average might also be good, however if the deviation is large, i would guess moving the wheel slightly and then trying to do it again would be the best option.

The easiest way to achieve a good readout should be with the rear wheel off ground, however if one is able to get reasonable equal readings on both sides of the belt on ground, I can't see any reason why that reading would not be good enough..

The real question about the krikit (as with any other tool) is whether each gauge measures the same...

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Richard230

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Re: Belt Tension (Getting tighter?)
« Reply #25 on: August 07, 2016, 03:35:22 AM »

I have owned two Krikit gauges and I got two different readings. In my opinion it is a crappy piece of measuring equipment. So now I don't worry about belt tension, at least not until I replace my rear tire (which will happen soon) and then I will have to start thinking about it again.   ;)
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Richard's motorcycle collection:  2018 16.6 kWh Zero S, 2020 KTM 390 Duke, 2002 Yamaha FZ1 (FZS1000N) and a 1978 Honda Kick 'N Go Senior.

LateLifeCrises

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Re: Belt Tension (Getting tighter?)
« Reply #26 on: August 13, 2016, 02:57:40 AM »

I bought a belt tension gauge from Amazon for $115 (OTC 6673). A little pricey but probable cheaper then taking it to the dealer to adjust the belt tension which seemed very tight. My motto is "you don't always get what you pay for but you always pay for what you get". The rear end of my 2015 Zero S was raised off the floor and the tension was 100 lbs or 45 Kg. Before loosening the axle nut I painted white dots on the frame and nut so that I would know exactly how much to tighten the nut. After loosening the axle nut I turned the bolts 5 flats. My torque wrench only goes to 100 ft lbs and it took more than that to line up the dots. Maybe 110 ft-lbs. After the adjustment the tension was 57 lbs or 26 Kg. I'm about in the middle of the range of 20 to 30 Kg. Have not taking it out for a test drive yet. Looked for torque values in online manual but couldn't find any.
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c-fut

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Re: Belt Tension (Getting tighter?)
« Reply #27 on: August 13, 2016, 03:07:23 AM »

I believe the torque value for the axle bolt is 75 foot pounds
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2016 Zero S ZF13.0

Say10 15FX 16FXS

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Re: Belt Tension (Getting tighter?)
« Reply #28 on: August 13, 2016, 03:15:38 AM »

Here is the torque table from my FX manual page 5.5

« Last Edit: August 13, 2016, 03:25:51 AM by Say10 15FX 16FXS »
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LateLifeCrises

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Re: Belt Tension (Getting tighter?)
« Reply #29 on: August 13, 2016, 03:32:16 AM »

The FX is a smaller bike than the S. Maybe it has a smaller axle bolt. It took a 1 1/16 socket to tighten the nut. Any idea what the socket size is for your FX?
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