I don't think you see what you think you see. They were running a home built pack ~150V with a high voltage sevcon gen4.
Ah.. interesting. I wonder if they used the 29 Ah cells, or something new? And one string or two? One string might have enough energy to get the bike up the mountain .. two strings would give more power.
1. I think IPM across the board is likely. It only makes sense to keep the number of different motors they make to a minimum. 75-5 for the FX/FXS, 75-7 for the S/DS and 75-7R for the SR/DSR. Which just means that the FX and S/DS ZF9.8 get upgrades to IPM but Zero eliminates two part numbers from their inventory.
3. I'm not sure Zero would do the dual 420A controllers unless they could do it without adding liquid cooling...which I'm not sure can be done...I'm not sure the IPM cooling improvements get you there....maybe. But I don't think Zero will go through the effort to integrate dual controllers if it means they have to add liquid.
4. Seriously....when is Zero going to make a bike with with a proper sport bike fairing??
5. I'm not familiar with the Gen5 controller. If SEVCON made an LV version, what does Gen5 bring to the table?
6. Does Farasis have higher capacity cells on the market?? If they use the same cells as 2016 then I think it is highly likely that the power tank will get the boost. Someone said when they sent their for the 2013 monolith upgrade their bike came back with a ZF13. They may already be delivering ZF3.3 power tanks without advertising it.
Bear in mind this is all speculation.
The dual 420A controllers is a shot in the dark. I know there's been some speculation about it, and I don't doubt Zero has discussed it internally. It does make a more complex system, and if a higher-amp Gen5 controller is on the verge of being released, maybe it doesn't make sense.
On the other hand.. the 2014-2015 SRs were clearly thermally motor-limited, and I think they were game-changers for Zero. 2016 SR moved the limit back to the battery pack, I believe, for 20+ minute type track events. Powering dual 420A controllers would certainly shift more heat load to the battery and motor. Enough to make the bikes unusable at full power? Maybe so.
Zero has also released short-term upgrades before - the 2012 S motor comes to mind, a Motenergy design with significant Zero customizations. This was released a year before the new sealed ZF motors were introduced. Likewise, the 2013s used an array of Meanwell LED controllers to charge before they were replaced for 2014+ with a GWP dedicated unit. So maybe even if a Gen5 is coming in the future, they might still pursue a one-off upgrade for 2017 then replace it later with a single larger controller.
I'll answer my own question....Gen5 brings better Anti-Tamper...not cool if you like to mod. Although SEVCON just provides the features...it would be up to Zero to use them.
http://gen5.sevcon.com/
OEM intellectual property is secure and protected
But it also looks like Gen5 line does support low voltage...or at least plans to. I could only find a spec sheet for the size 9 which says 128V to 430V. Maybe the size 7 will support lower voltage? Or maybe they plan to have low voltage models but they just aren't available yet?
And the Gen5 size 7 is 75kW so if it supports Zero's voltage range then it seems more likely than two 420A controllers.
The Gen5 range will support a wide range of voltages (24 V DC to 800 V DC) that are matched to the needs of the automotive and commercial transport markets.
The Gen 5 Size 7 is listed at 400V operating range on their site. It's possible there may eventually be multiple voltage ranges supported for each size, as with the Gen 4 product line. It's even possible these are sampling now and will be used for the 2017 bikes .. there's just no public datasheets available.
Hopefully the performance (power per mass, volume, cost) is increased, and perhaps with Zero and Brammo's success they will offer more powerful options in the lower voltage ranges.
Sevcon
Gen 5 Size 9:
- up to 430V DC
- up to 150 kW, 400A RMS (2 min)
- glycol cooled
- 338 x 233 x 83 mm, excluding brackets and connectors
- 6.8 kg
Sevcon
Gen 4 Size 8:
- up to 400V DC
- up to 100 kW, 300A RMS (2 min)
- 332 x 332 x 107 mm, excluding brackets and connectors
- 10 kg
Gen 4 -> Gen 5 increased power by 40-50%, decreased weight by 30%, and decreased volume by 45%. Hopefully similar benefits will be realized for the lower voltage line.