4. Make the size 6 standard across the line - yes, FX too. It's a minimal cost and weight gain, and significantly improves low end acceleration even on the bikes that will be more quickly limited by battery power (Zero FX, 3 brick S/DS). The bulk cost of the controllers is basically the same for Size 4 and Size 6, and it'll fix the complaints that the bikes are "soft" off the line. Bring the dual-controller powertrain to the SR, and gear it up (25/98) so that there's still a 3s 0-60 and 115+ mph top speed..
2 controllers won't help top speed, the limiter on top speed is the motor by the controller, the motor really needs to spin to 10000 Rpms and be limited to 9000 this would give everyone the speed and cooling they want without using the motor maxed out at full throttle....
Size six on a fx doesn't exist.... And it won't.... It draws to much power for thoes two small batteries, the batteries need to be much stronger maybe by 2017 it will be there maybe with a better smaller controller too
The top speed is improved by a smaller rear sprocket so that motor RPMs are reduced at a given speed. Since you have more battery power and more amps into the motor, you're making more torque so the wheel torque is about the same and the top speed is increased.
Size 6 at low rpm draws less power than size 4 at high rpm. It'll just have to taper faster to limit maximum power draw.
That is true until you change the gearing, then the bigger controller will be pulling more amps than smaller controller to make up for the higher gearing which will take more amps at the lower speed to overcome the high speed gearing (smaller rear) for higher top speed
you will be going faster with the high speed gearing but you won't be able to accelerate even remotely fast and if you do (had 2 piggybacked controllers) you will drink MORE power than the lower gearing and higher spinning motor....
So a better motor is a much better option than 2 controllers.... 2 controllers still give you the same issue too much heat/ to much current through the motor.....
Putting a 98 tooth rear might get you better efficiency and top speed, but you will draw more power (amps) at lower speeds trying to make up for the [high gearing]
If you had a motor that was bigger it would take more but if it could spin fast that is still a much better option.....
No need to lecture me on size six's I've dabbled.... I'm one of the few who's ridden a size six fx..... So I know what real acceleration is like. A size six and high speed gearing on a fx is still slow off the line.... Yes it has a much higher top speed but it won't even accelerate as hard as a stop fx, well until 50mph. Then it comes on strong until 120 ish...
Don't get me wrong I really wish zero would do exactly what you said put a size six on every fx the reality of the situation is the size six is actually a very efficient controller and when you put it up with the bigger motor on the FX the bigger motor is supposed to draw more current but it's also much easier for it with 10 extra foot-pounds to get the bike going and I have not found the size 6 to have any less range than a fx. The extra amount of performance though is astounding it goes from riding a 150 four stroke to riding a 250 2 stroke, the downfall your going to be accelerating like you have huge cahones every time and that will drain your battery decently fast just like flooring the fx will...