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[Burton]

Version 1 of this. The default google docs viewer doesn't show full quality. To see full quality please download the document. It is made to be printed on 11x17 tabloid size paper if you desire something physical to reference.

Some side notes and things I need others to verify or check.

1. My ignition has two wires and I do not know if this is stock as most have at least 3.
2. It would be nice if someone could check ALL connectors on their bike to see if the colors / pins for the cables match especially with the controller since I have an upgraded size 6 controller.

Post up any requested changes and suggestions.

EDIT (removed google drive link see first post in thread for latest version http://electricmotorcycleforum.com/boards/index.php?topic=3603.msg20961#msg20961)

[dc5dd]

Version 1 of this. The default google docs viewer doesn't show full quality. To see full quality please download the document. It is made to be printed on 11x17 tabloid size paper if you desire something physical to reference.

https://drive.google.com/file/d/0B2BBwWjoCrwXYTVnRDM0STB2dHM/edit?usp=sharing

Some side notes and things I need others to verify or check.

1. My ignition has two wires and I do not know if this is stock as most have at least 3.
2. It would be nice if someone could check ALL connectors on their bike to see if the colors / pins for the cables match especially with the controller since I have an upgraded size 6 controller.

Post up any requested changes and suggestions.

Can someone attach the document here?  I'm in China right now and can not access most of Google.  Thanks in advance

Danny

[Burton]

Here ya go.

EDIT: Removed attached link. To download latest version see first post in this thread http://electricmotorcycleforum.com/boards/index.php?topic=3603.msg20961#msg20961

[kensiko]

Version 1 of this. The default google docs viewer doesn't show full quality. To see full quality please download the document. It is made to be printed on 11x17 tabloid size paper if you desire something physical to reference.

https://drive.google.com/file/d/0B2BBwWjoCrwXYTVnRDM0STB2dHM/edit?usp=sharing

Some side notes and things I need others to verify or check.

1. My ignition has two wires and I do not know if this is stock as most have at least 3.
2. It would be nice if someone could check ALL connectors on their bike to see if the colors / pins for the cables match especially with the controller since I have an upgraded size 6 controller.

Post up any requested changes and suggestions.

Can someone attach the document here?  I'm in China right now and can not access most of Google.  Thanks in advance

Danny

Tssss, they like to block things and think this is the way to treat their citizens. One day they will discover they can't block the information anymore.

[ut-zero]

Burton thank you very much for sharing this.  I plan on taking the bike apart this winter and your diagram will definitely make things much easier.

[Burton]

Most of those wires are in bundles. I took all the bundles apart obviously

I need to add other known voltages to the diagram. Just found out yesterday the ignition wires are showing the voltage of the battery. Not sure on the amps though but the wire is 18awg if I recall.

I will update this when I get new information or corrections. If your just taking the harness off and not requiring or looming the wires then I would suggest putting painters tape on the connections before you take them off so you know where they go. It will be far faster than referring to this diagram. I even did this at the start of my process just so I could track connections

[dc5dd]

Tssss, they like to block things and think this is the way to treat their citizens. One day they will discover they can't block the information anymore.

I don't think they can block it now, there's so much stuff getting through.

BTW Burton thanks for sharing and appreciate all the hard work you are putting into this

Danny

[Mr. Fusion]

Great job, thank you very much for sharing 

One question: Is the schematic complete for the Andersson aux charger port? Looks like there's only two signal wires and one high current wire going from this connector in the schematic?! I assume the connector is at the bottom left (right to the CCU) of the schematic?

[Burton]

I have a feeling I put that orange line as a place holder and never went through and took my measurements. I also need to add the ground wire for the charger hookup now that I am looking at that >_<

No biggie, easy to modify stuff. When I get home I will update it and re-post about 4 hours from now.

[tommi]

Thanks for sharing this Burton. Amazing work! I am definitely going to be doing some winter projects as well.

[Burton]

Added the extra wires I was missing near the Anderson connector.

I do not know the gauge of these wires. If I had to guess I would say they are 12 but they are thermally insulated wires for sure. I also took a guess at the ground wire gauge as it is pretty hard to take my seat off right now with the Givi V46 mount I put over top it. If anyone wants to check for me that would be great.

Find the latest version attached the first post in this thread. http://electricmotorcycleforum.com/boards/index.php?topic=3603.msg20961#msg20961

[Justin Andrews]

I don't think they can block it now, there's so much stuff getting through.

BTW Burton thanks for sharing and appreciate all the hard work you are putting into this

Danny

"You can't stop the signal..."

[trikester]

I estimated (by sight) the wires going to the Andersson connector as being 10 gauge, which would fit with the 30 amp rating of the fuse.

BTW - Neither side of the battery HVDC circuit is connected to the chassis of the bike, even though it's shown with a "ground" symbol.

Trikester

[tommi]

Just found out yesterday the ignition wires are showing the voltage of the battery. Not sure on the amps though but the wire is 18awg if I recall.

Hey Burton, did you get a chance to get to the bottom of this? (I guess I could just check it myself)
I don't suppose it's an always-on 12v connection? :-)
(Or am I misunderstanding what "voltage of the battery" means?)

[firepower]

Great Work Burton, can i offer a suggestion of adding grid co-ordinates around outside of diagram in the border.
like they do on maps. Letter across the top and numbers down the side.

That way when we ask about diagram we can give you a ref of (D4) connector 7, purple wire to switch (F6)
as some items dont have lables, so no easy way to reference.