ElectricMotorcycleForum.com

  • November 27, 2024, 10:05:22 AM
  • Welcome, Guest
Please login or register.

Login with username, password and session length
Advanced search  

News:

Electric Motorcycle Forum is live!

Pages: [1] 2 3 4

Author Topic: Zero FXS crackling sound from motor when turning the wheel  (Read 2643 times)

sharagan

  • Full Member
  • ***
  • Posts: 140
    • View Profile
Zero FXS crackling sound from motor when turning the wheel
« on: April 10, 2021, 01:15:23 AM »

Hi everybody,

any idea if this is normal or I should be worried?



Thanks in advance.
« Last Edit: April 10, 2021, 01:54:44 AM by sharagan »
Logged

Moto7575

  • City rider
  • Sr. Member
  • ****
  • Posts: 436
  • Zero XU2012-Zero S2013-Zero FXS2017-Zero SRF2022
    • View Profile
Re: Zero FXS crackling sound from engine when turning the wheel
« Reply #1 on: April 10, 2021, 01:43:43 AM »

Might be a broken wheel  bearing. Zero's are notoriously bad. If it is the case it will cost you 100 $ part+work
Logged
Zero XU2012-Zero S2013-Zero FXS2017-Zero SRF2022

sharagan

  • Full Member
  • ***
  • Posts: 140
    • View Profile
Re: Zero FXS crackling sound from engine when turning the wheel
« Reply #2 on: April 10, 2021, 01:47:17 AM »

The sound comes from the motor or somewhere near the motor pulley.
Logged

Fran K

  • Hero Member
  • *****
  • Posts: 638
    • View Profile
Re: Zero FXS crackling sound from motor when turning the wheel
« Reply #3 on: April 10, 2021, 02:00:07 AM »

I would be concerned.  I did a quick search and found how to change the bearings.


https://zeromanual.com/wiki/Gen2/Motor_Bearing_Replacement

Or this link in the first one suggesting a loose magnet.
https://www.electricmotorcycleforum.com/boards/index.php?topic=8813.0
« Last Edit: April 10, 2021, 02:04:08 AM by Fran K »
Logged

Richard230

  • Hero Member
  • *****
  • Posts: 9672
    • View Profile
Re: Zero FXS crackling sound from motor when turning the wheel
« Reply #4 on: April 10, 2021, 03:54:06 AM »

If your bike is still under warranty it would seem like a good time to have your dealer check out that noise. It sounds very odd to me.  ???
Logged
Richard's motorcycle collection:  2018 16.6 kWh Zero S, 2020 KTM 390 Duke, 2002 Yamaha FZ1 (FZS1000N) and a 1978 Honda Kick 'N Go Senior.

sharagan

  • Full Member
  • ***
  • Posts: 140
    • View Profile
Re: Zero FXS crackling sound from motor when turning the wheel
« Reply #5 on: April 10, 2021, 04:49:07 AM »

I will definitely go to the dealer with it first thing on Monday, I just bought it new last September. I will post the progress here.
Logged

ESokoloff

  • Hero Member
  • *****
  • Posts: 724
    • View Profile
Re: Zero FXS crackling sound from motor when turning the wheel
« Reply #6 on: April 11, 2021, 09:29:19 AM »

How tight is the belt?
Logged
Eric
2016 Zero DSR

stevenh

  • Sr. Member
  • ****
  • Posts: 398
  • Newington NH
    • View Profile
Re: Zero FXS crackling sound from motor when turning the wheel
« Reply #7 on: April 11, 2021, 04:37:40 PM »

Probably not related, but it looks like you've got some nasty cracks in the belt?  Too tight?

Steve
Logged
2020 SR/F Premium
2022 Ioniq 5 SEL

sharagan

  • Full Member
  • ***
  • Posts: 140
    • View Profile
Re: Zero FXS crackling sound from motor when turning the wheel
« Reply #8 on: April 12, 2021, 02:42:34 AM »

Hi Steve,

I have the manual tension meter and the tension is at 30kg, I check it regularly. The bike has only 1600km (1000 miles).

Should I bring the cracks to the attention of the dealer?

Thanks for the observation.
Logged

sharagan

  • Full Member
  • ***
  • Posts: 140
    • View Profile
Re: Zero FXS crackling sound from motor when turning the wheel
« Reply #9 on: April 12, 2021, 03:10:50 AM »

Can it be, that the belt is making those sounds?
Logged

mdjak1

  • Sr. Member
  • ****
  • Posts: 290
    • View Profile
Re: Zero FXS crackling sound from motor when turning the wheel
« Reply #10 on: April 12, 2021, 04:34:23 AM »

Maybe you could loosen the belt up some and see if the noise is still the same.   Or even pop the belt off the front sprocket completely and try to turn the motor by hand, feeling for any grinding resistance.
Logged

sharagan

  • Full Member
  • ***
  • Posts: 140
    • View Profile
Re: Zero FXS crackling sound from motor when turning the wheel
« Reply #11 on: April 12, 2021, 06:26:32 PM »

when loosened or tightened the noise is still there.
when I removed the belt the noise was gone.
from my feeling it still can be the motor bearing as the pressure from the belt affects it or it is generated by the pulley and the belt.
Logged

Richard230

  • Hero Member
  • *****
  • Posts: 9672
    • View Profile
Re: Zero FXS crackling sound from motor when turning the wheel
« Reply #12 on: April 12, 2021, 07:59:31 PM »

when loosened or tightened the noise is still there.
when I removed the belt the noise was gone.
from my feeling it still can be the motor bearing as the pressure from the belt affects it or it is generated by the pulley and the belt.

Perhaps the belt is not aligned on the pulley correctly or the clicking is caused by a deformation of a section of the belt.  ???
Logged
Richard's motorcycle collection:  2018 16.6 kWh Zero S, 2020 KTM 390 Duke, 2002 Yamaha FZ1 (FZS1000N) and a 1978 Honda Kick 'N Go Senior.

sharagan

  • Full Member
  • ***
  • Posts: 140
    • View Profile
Re: Zero FXS crackling sound from motor when turning the wheel
« Reply #13 on: April 16, 2021, 08:31:05 PM »

I played around with the alignment again and also the tension....no change at all, no matter the angle or tension. Thanks anyway for the hint.
Logged

sharagan

  • Full Member
  • ***
  • Posts: 140
    • View Profile
Re: Zero FXS crackling sound from motor when turning the wheel
« Reply #14 on: May 24, 2021, 07:38:38 PM »

My FXS is still at the dealer, the reply from Zero according to my dealer states that the noises are completely normal.

...and I have the feeling that this will be the case until the warranty is valid....
Logged
Pages: [1] 2 3 4