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Author Topic: Tesla's new battery design  (Read 1973 times)

Richard230

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Tesla's new battery design
« on: October 06, 2020, 03:41:21 AM »

Here is an article that was in my newspaper yesterday that describes Tesla's new larger battery cell, which I thought most people here would find interesting if they already didn't know about it.
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Richard's motorcycle collection:  2018 16.6 kWh Zero S, 2020 KTM 390 Duke, 2002 Yamaha FZ1 (FZS1000N) and a 1978 Honda Kick 'N Go Senior.

JaimeC

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Re: Tesla's new battery design
« Reply #1 on: October 06, 2020, 04:14:19 AM »

That last bit about "too many electric vehicles concentrate on high end performance" strikes a chord with me.  I like my Zero S because it is practical.  It's fast enough to go on the highway, and thanks to the charge tank I can get back on the road after a leisurely meal.  That's all I really need... I don't need all the power of the SR or the SR/F.  I hope Zero continues to make relatively inexpensive and practical electric motorcycles for those of us who outgrew the need to be the fastest kid on the block.
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Richard230

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Re: Tesla's new battery design
« Reply #2 on: October 06, 2020, 04:58:57 AM »

That last bit about "too many electric vehicles concentrate on high end performance" strikes a chord with me.  I like my Zero S because it is practical.  It's fast enough to go on the highway, and thanks to the charge tank I can get back on the road after a leisurely meal.  That's all I really need... I don't need all the power of the SR or the SR/F.  I hope Zero continues to make relatively inexpensive and practical electric motorcycles for those of us who outgrew the need to be the fastest kid on the block.

I feel the same way. My Zero S is plenty fast enough for me.   ;)
« Last Edit: October 06, 2020, 06:08:48 AM by Richard230 »
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Richard's motorcycle collection:  2018 16.6 kWh Zero S, 2020 KTM 390 Duke, 2002 Yamaha FZ1 (FZS1000N) and a 1978 Honda Kick 'N Go Senior.

Frank

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Re: Tesla's new battery design
« Reply #3 on: October 06, 2020, 12:47:25 PM »

One of the things I like about ev's is that (other than initial cost perhaps), there 's no real penalty during normal day - to-day use.  No change in efficiency, drivability, etc.

Sent from my SM-T380 using Tapatalk

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Crissa

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Re: Tesla's new battery design
« Reply #4 on: October 06, 2020, 01:14:06 PM »

S represent!  ^-^

Yeah, I love my bike and wouldn't have as much fun on any other.  If I could have 2C charging while I was out, tho...

-Crissa
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princec

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Re: Tesla's new battery design
« Reply #5 on: October 06, 2020, 01:40:06 PM »

Agreed about bike power outputs here... but the same problem is afflicting the motorcycle industry as a whole, with spiralling power outputs at odds with actual customer needs. I  hope Zero doesn't go down the "more power" route and spends the R&D money on range, quality, and farkles instead.

Cas :)
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JaimeC

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Re: Tesla's new battery design
« Reply #6 on: October 06, 2020, 05:26:16 PM »

Agreed about bike power outputs here... but the same problem is afflicting the motorcycle industry as a whole, with spiralling power outputs at odds with actual customer needs. I  hope Zero doesn't go down the "more power" route and spends the R&D money on range, quality, and farkles instead.

Cas :)

For several years now I've been wondering why motorcycle manufacturers are making bikes with motors SO powerful you need all kinds of electronic "policemen" to prevent the rider from killing themselves.  I can understand why road racers would want this, but I see no reason why a street rider on public roads would want them.  When the BMW S1000RR first came out, a friend did a track day with his.  Out of curiosity, he turned off all of the rider aids for a session and found out he could barely keep the bike on the track and nearly crashed several times.  This from a guy whose ridden powerful liter bikes longer than I'd known him.

Sadly, the real reason the manufacturers pursue this is because it's what customers WANT.  The SR outsells the S even though it costs thousands more to purchase and hundreds more per year to insure BECAUSE it is more powerful, not because of any practical real world reason.  Zero has doubled down on this by not selling the larger battery in the S to give the SR one (artificial) advantage; that of increased range.  Make the same battery available in the S (in the US; Europe can still get the larger battery in the S and DS) and there is no practical advantage to the SR.
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JaimeC

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Re: Tesla's new battery design
« Reply #7 on: October 06, 2020, 05:30:40 PM »

Getting back on track:  I seem to remember Zero went with Farasis because, unlike Tesla, they uses flattened, sheet-like cells and not the cylindrical ones used by Tesla.  This allows them to pack more cells more tightly together than the cylinders which would leave a lot of empty space within the battery.  In a car, battery size isn't all that important; I understand the entire chassis of a Tesla is a battery pack.  Motorcycle designers don't have that kind of freedom.
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Richard230

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Re: Tesla's new battery design
« Reply #8 on: October 06, 2020, 08:56:16 PM »

Getting back on track:  I seem to remember Zero went with Farasis because, unlike Tesla, they uses flattened, sheet-like cells and not the cylindrical ones used by Tesla.  This allows them to pack more cells more tightly together than the cylinders which would leave a lot of empty space within the battery.  In a car, battery size isn't all that important; I understand the entire chassis of a Tesla is a battery pack.  Motorcycle designers don't have that kind of freedom.

That is my understanding also. But flat cells do make it more difficult to cool the battery pack. Using cylindrical cells no doubt are easier to cool when they are all packed together, especially when they are liquid cooled as they are in almost all cars. As usual, there are always trade-offs with every design decision.  ;)
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Richard's motorcycle collection:  2018 16.6 kWh Zero S, 2020 KTM 390 Duke, 2002 Yamaha FZ1 (FZS1000N) and a 1978 Honda Kick 'N Go Senior.

Crissa

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Re: Tesla's new battery design
« Reply #9 on: October 07, 2020, 12:47:45 AM »

Flat cells produce less heat than tabbed cylindrical cells, and you can put the cooling at the edges instead of the sides.  (Which is the two reasons the tabless design is such an improvement)

Tesla chose cylinders because they were cheap.

-Crissa
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princec

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Re: Tesla's new battery design
« Reply #10 on: October 07, 2020, 02:33:15 AM »

Tesla also point out that the sides of the batteries do not get hot: it's the top and bottom that heat up.
If you look at the spaces between the packed cylindrical cells you can also see that there's not too wasted space (just under 10% in fact), and doubtless the gaps can be used for additional structure or cooling channels anyway so ... I suspect it's good.

Cas :)
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Richard230

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Re: Tesla's new battery design
« Reply #11 on: October 11, 2020, 04:58:58 AM »

Here is a lot more information regarding Tesla's new battery design:  https://www.youtube.com/watch?v=Y0xseoeriPE&feature=youtu.be
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Richard's motorcycle collection:  2018 16.6 kWh Zero S, 2020 KTM 390 Duke, 2002 Yamaha FZ1 (FZS1000N) and a 1978 Honda Kick 'N Go Senior.

T.S. Zarathustra

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Re: Tesla's new battery design
« Reply #12 on: October 24, 2020, 04:46:09 PM »

That last bit about "too many electric vehicles concentrate on high end performance" strikes a chord with me.  I like my Zero S because it is practical.  It's fast enough to go on the highway, and thanks to the charge tank I can get back on the road after a leisurely meal.  That's all I really need... I don't need all the power of the SR or the SR/F.  I hope Zero continues to make relatively inexpensive and practical electric motorcycles for those of us who outgrew the need to be the fastest kid on the block.

I have said this hundreds of times. Almost all vehicles today are too powerful. Except for some sections of the German Autobahn every road in the 1st world has speed limits, usually aggressively enforced. Almost every vehicle sold in these markets can go much faster than the speed limit. Why? To get to work 1 minute earlier? Less power means lighter vehicle, means longer range for same amount of energy.

Edit.
PS. These are not Tesla batteries. There are no Tesla batteries. Tesla is not a battery manufacturer. Panasonic supplies nearly all cells Tesla uses, making them Tesla branded Panasonic batteries.   :o
« Last Edit: October 24, 2020, 04:51:33 PM by T.S. Zarathustra »
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Alan Stewart

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Re: Tesla's new battery design
« Reply #13 on: October 24, 2020, 09:02:53 PM »

PS. These are not Tesla batteries. There are no Tesla batteries. Tesla is not a battery manufacturer. Panasonic supplies nearly all cells Tesla uses, making them Tesla branded Panasonic batteries.   :o

That has changed. They are making battery cells at the new facility in Fremont where the battery presentation was held. It is expected to produce 10 GWh/year when up to speed, which will make it (briefly) one of the largest battery cell factories in the world by output.
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Alan
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T.S. Zarathustra

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Re: Tesla's new battery design
« Reply #14 on: October 25, 2020, 07:50:24 PM »

Alas. While Tesla is believed to be building their own battery factory I believe the "new facility in Fremont" is not up and running yet. 
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