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Author Topic: Changing bodywork  (Read 360 times)

PL3

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Changing bodywork
« on: June 02, 2020, 03:40:09 AM »


What is involved in changing all the (color) plastics on an SR?
Is there a tutorial, video?
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DPsSRnSD

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Re: Changing bodywork
« Reply #1 on: June 02, 2020, 03:51:46 AM »

https://zeromanual.com/wiki/SDS_Platform/Teardown
Most panels are easy to remove with the right bits and extensions. The lower tail is the most difficult, so much so that I didn't bother when I swapped for painted parts.
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2020 Zero SR/S
Previously: 2016 Zero SR

BrianTRice@gmail.com

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Re: Changing bodywork
« Reply #2 on: June 02, 2020, 06:19:18 AM »

Thanks for citing the unofficial manual - I work on that stuff. I just realized that I haven't listed out how to remove the front fender, but that is relatively simple.

https://zeromanual.com/wiki/Gen2/Front_Fender

So, tank plastics, front fender, and the tail. It can all be done in an afternoon (I take the tank off regularly, and I just swapped my DS high front fender for the S fender using some custom brackets), although the tail is indeed the trickiest part.
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Current: 2020 DSR, 2012 Suzuki V-Strom
Former: 2016 DSR, 2013 DS
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