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Author Topic: EV battery degradation study summary  (Read 1074 times)

talon

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Re: EV battery degradation study summary
« Reply #15 on: January 04, 2020, 09:50:38 PM »

Because the capacity hasn't decreased. I'm trying to figure out how to reword my post. For riding, it is really only when riding quite spirited or on the highway for a while that I've gotten it warm enough to know that I couldn't charge "fast" (in less than 3 hours AKA >0.3C) later on. For charging, 0.6C frequently overheats it (where it stops charging for 30 minutes) even starting with a battery at ambient or lower. So my problem is heavily coupled with intent to charge faster than stock, which isn't a guarantee on these motorcycles. I've heard others on road trips can fast charge at a higher rate, multiple times, on warmer days than I've experienced even once without overheating.

I don't have the strongest case to stand on. Not being able to charge faster than Zero offers provisions for in-house isn't really a problem for them. My battery heating more quickly while riding (but not opening the contactor) is only an issue for me because *I* want to charge quicker. I might be out of options until it starts overheating at lower rates of charge/discharge, if that is possible.
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TheRan

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Re: EV battery degradation study summary
« Reply #16 on: January 04, 2020, 10:45:00 PM »

Zero supports their external chargers though, depending on the particular year and capacity that can end up charging close to 1C (the shortest specced charge time with current models is 1.6 hours to 100% so something like 0.6C, however a 6kW charge tank on a 7.2kW/h model at 6.3kW/h nominal is 0.95C).
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BrianTRice@gmail.com

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Re: EV battery degradation study summary
« Reply #17 on: January 05, 2020, 12:56:54 AM »

I put up a thread about a study, and it gets hijacked to discuss an individual bike.

Please don’t do this. Make a separate thread, at least so it’s easier to find discussions here, or link to them for the unofficial manual.
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DonTom

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Re: EV battery degradation study summary
« Reply #18 on: January 21, 2020, 03:34:15 AM »

I still would like to hear from someone who has experienced noticeable battery degradation of their Zero battery pack - that wasn't the result of the stock on-board charger going south or that wasn't caused by actual battery failure.
I am not sure if I should call this a fast degradation or a failure. But here are the facts with my Zero DS zf 6.5.

My Zero DS,  will be in the shop fairly soon for a battery  warranty repair. My range is around  50% of what it should be, if I can trust the SOC, as I never ran it to nothing.  I will check the battery voltages soon at 50% discharge and other SOCs and then I will know more.

I just used up 48% of my SOC in a rather slow 12 miles.

Right now, I am checking the charge times.  I started at 52% when the display says I have 2 hours and 9 minutes to go to full, using only the OBC.  I started charging at exactly 1200 hrs noon. Right now, it says it has 40 minutes left to full charge and it's only 1224 hrs. So in less than a half hour, it charged more than twice as fast as it said it should to start with.

I have been looking on the web to see if I can find if it's the norm for battery degradation to also charge like a much smaller battery. I found a lot of info. just about everything except for what I am looking for.

Here is some more info on EV battery degradation.

Now the time is 1230 hrs and I have 34 minutes left to get to 100%, it says.

I am going to wait to full charge before I post this. I will use this time to change the brake pads in my SR that you told me about.

Now my  DS is fully charged time is 1308 hrs. 1200  to 1310 hrs. One  hour and 10 minutes for my two hour and 9 minute charge. Close to 50% less charge time, much like my range has decreased on my 6.5 KWH battery.

I need this bike to pick up my RV that is in the shop. RV broke down (bad fuel pump in a 55 gallon gas tank) on New Year's Day, 135 miles from here. Had to be towed back.  The shop I now have my RV in is 11.5 miles from here. Slow on the freeway, I will barely make it. Then I put the DS on the RV ramp, change vehicles when I get back here, and the take the DS to Reno and then a shop and see how that five year warranty works. I will post here how all that comes out.

BTW, the DS  got to 100% before I finished changing the brake pads on the SR. But most of that time was used trying to find the tools in my so well organized garage <g>.

-Don-  Auburn, CA
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1971 BMW R75/5
1984 Yamaha Venture
2002 Suzuki DR200SE
2013 Triumph Trophy SE
2016 Kawasaki Versys 650 LT
2017 Blk/Gold HD Road Glide Ultra
2017 Org Zero DS ZF 6.5/(now is 7.2)
2017 Red Zero SR ZF13 w/ Pwr Tank
2020 Energica EVA SS9
2023 Energica Experia LE
2023 Zero DSR/X

Richard230

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Re: EV battery degradation study summary
« Reply #19 on: January 21, 2020, 04:51:42 AM »

What is the voltage when fully charged?  Perhaps that will tell you something?
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Richard's motorcycle collection:  2018 16.6 kWh Zero S, 2020 KTM 390 Duke, 2002 Yamaha FZ1 (FZS1000N) and a 1978 Honda Kick 'N Go Senior.

DonTom

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Re: EV battery degradation study summary
« Reply #20 on: January 21, 2020, 07:22:19 AM »

What is the voltage when fully charged?  Perhaps that will tell you something?
I can check that right now.

115.4 volts with 100% SOC indicated.

I think that is usually above 97% SOC on most bikes, probably not enough to show a serious problem, but I would expect it to be more like 116.2 VDC. But I am well within 1%.

I will find the voltage at 50% SOC tomorrow after a short ride. Won't take long at all <g>. There I should expect to see around 101 volts. If significantly higher than 101 volts at 50% SOC, then I will assume it's my SOC that is off, and the battery is okay. However, I expect it to be the battery  and see the 101 volts. But I will not assume anything until I check it out tomorrow.


-Don-  Auburn, CA
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1971 BMW R75/5
1984 Yamaha Venture
2002 Suzuki DR200SE
2013 Triumph Trophy SE
2016 Kawasaki Versys 650 LT
2017 Blk/Gold HD Road Glide Ultra
2017 Org Zero DS ZF 6.5/(now is 7.2)
2017 Red Zero SR ZF13 w/ Pwr Tank
2020 Energica EVA SS9
2023 Energica Experia LE
2023 Zero DSR/X

Richard230

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Re: EV battery degradation study summary
« Reply #21 on: January 22, 2020, 04:35:29 AM »

What is the voltage when fully charged?  Perhaps that will tell you something?
I can check that right now.

115.4 volts with 100% SOC indicated.

I think that is usually above 97% SOC on most bikes, probably not enough to show a serious problem, but I would expect it to be more like 116.2 VDC. But I am well within 1%.

I will find the voltage at 50% SOC tomorrow after a short ride. Won't take long at all <g>. There I should expect to see around 101 volts. If significantly higher than 101 volts at 50% SOC, then I will assume it's my SOC that is off, and the battery is okay. However, I expect it to be the battery  and see the 101 volts. But I will not assume anything until I check it out tomorrow.


-Don-  Auburn, CA

115V is what my 2018 S shows when fully charged and the cells balanced.  Which reminds me.  I need to pull the charging plug on my bike now.   ;)

Oops, I got there too late and when I pulled the charger's plug the charging light wouldn't go off. So I had to turn the ignition on and then off again to get the light to turn off. 
« Last Edit: January 22, 2020, 04:47:54 AM by Richard230 »
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Richard's motorcycle collection:  2018 16.6 kWh Zero S, 2020 KTM 390 Duke, 2002 Yamaha FZ1 (FZS1000N) and a 1978 Honda Kick 'N Go Senior.

DonTom

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Re: EV battery degradation study summary
« Reply #22 on: January 22, 2020, 05:09:57 AM »

115V is what my 2018 S shows when fully charged and the cells balanced.  Which reminds me.  I need to pull the charging plug on my bike now.   ;)

Oops, I got there too late and when I pulled the charger's plug the charging light wouldn't go off. So I had to turn the ignition on and then off again to get the light to turn off.
Won't it go off by itself within 30 seconds after disconnecting?

-Don- (Rosevile, CA at A&E motorcycles--getting new tires mounted for my TTSE).
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1971 BMW R75/5
1984 Yamaha Venture
2002 Suzuki DR200SE
2013 Triumph Trophy SE
2016 Kawasaki Versys 650 LT
2017 Blk/Gold HD Road Glide Ultra
2017 Org Zero DS ZF 6.5/(now is 7.2)
2017 Red Zero SR ZF13 w/ Pwr Tank
2020 Energica EVA SS9
2023 Energica Experia LE
2023 Zero DSR/X

Richard230

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Re: EV battery degradation study summary
« Reply #23 on: January 22, 2020, 05:47:49 AM »

115V is what my 2018 S shows when fully charged and the cells balanced.  Which reminds me.  I need to pull the charging plug on my bike now.   ;)

Oops, I got there too late and when I pulled the charger's plug the charging light wouldn't go off. So I had to turn the ignition on and then off again to get the light to turn off.
Won't it go off by itself within 30 seconds after disconnecting?

-Don- (Rosevile, CA at A&E motorcycles--getting new tires mounted for my TTSE).

Nope, it will stay on for days and slowly drain the battery if I don't turn the ignition on and off, at which time the contactor will click off and the light will go out.  I sent the logs to Zero asking them for a comment and received no response. I also complained to my dealer but they said that they had never heard of the problem and had no idea what to do.  However, if I can pull the plug within about 10 minutes of the pack reaching 100% and the charging light going solid, I will hear a click and the light will go out.  If I wait any longer like I did today, it will not go out.   Since it is not a major deal, just an irritation, I put up with the issue.  Perhaps it is a minor hardware problem with the charger switch.   ???
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Richard's motorcycle collection:  2018 16.6 kWh Zero S, 2020 KTM 390 Duke, 2002 Yamaha FZ1 (FZS1000N) and a 1978 Honda Kick 'N Go Senior.

DonTom

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Re: EV battery degradation study summary
« Reply #24 on: January 22, 2020, 07:11:55 AM »

Nope, it will stay on for days and slowly drain the battery if I don't turn the ignition on and off, at which time the contactor will click off and the light will go out.  I sent the logs to Zero asking them for a comment and received no response. I also complained to my dealer but they said that they had never heard of the problem and had no idea what to do.  However, if I can pull the plug within about 10 minutes of the pack reaching 100% and the charging light going solid, I will hear a click and the light will go out.  If I wait any longer like I did today, it will not go out.   Since it is not a major deal, just an irritation, I put up with the issue.  Perhaps it is a minor hardware problem with the charger switch.   ???
IOW, the contactor is staying closed when it should be open, when  you leave the AC on too long at 100% charged. Weird bugs like that make me wonder if it will be fixed with a FW update. Have you checked?

FW updates can effect some vehicles and not others.  And often  seem unrelated, but really are.

For an example, the backup cameras in my Tesla would only work ten percent of the time. After the next FW update, they worked perfectly 100% of the time. Few others had the same issue, yet have the same year and model Tesla.

-Don-  Auburn, CA



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1971 BMW R75/5
1984 Yamaha Venture
2002 Suzuki DR200SE
2013 Triumph Trophy SE
2016 Kawasaki Versys 650 LT
2017 Blk/Gold HD Road Glide Ultra
2017 Org Zero DS ZF 6.5/(now is 7.2)
2017 Red Zero SR ZF13 w/ Pwr Tank
2020 Energica EVA SS9
2023 Energica Experia LE
2023 Zero DSR/X

Richard230

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Re: EV battery degradation study summary
« Reply #25 on: January 22, 2020, 07:19:44 AM »

My bike has had all of the available firmware updates with no impact on that particular problem.  However, frankly I have never noticed any difference in my bike with any of the several updates that were sent to my 2018 Zero S with PT.   ???
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Richard's motorcycle collection:  2018 16.6 kWh Zero S, 2020 KTM 390 Duke, 2002 Yamaha FZ1 (FZS1000N) and a 1978 Honda Kick 'N Go Senior.

BrianTRice@gmail.com

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Re: EV battery degradation study summary
« Reply #26 on: January 22, 2020, 11:08:38 PM »

As the creator of this thread, I'm locking the topic. Diagnose individual battery problems on new threads. I made this thread to discuss a study, but no one's meeting that criteria.
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