ElectricMotorcycleForum.com

  • November 25, 2024, 08:28:16 AM
  • Welcome, Guest
Please login or register.

Login with username, password and session length
Advanced search  

News:

Electric Motorcycle Forum is live!

Pages: [1]

Author Topic: Sharp turn - Zero goes dead  (Read 1515 times)

Olle

  • Newbie
  • *
  • Posts: 20
    • View Profile
Sharp turn - Zero goes dead
« on: October 08, 2016, 12:23:56 AM »

A few times lately my 2015 SR suddenly went dead - light, display, motor off - all dead. It starts up again after a few seconds, but not the usual startup with counting numbers on the display. Every time it has happened at low speed and while I was doing a sharp turn.
I can manage to provoke the fault by turning the handlebar from side to side a few times. Maybe some loose connections on the wires to the steering head?
Anyone had this issue?




Sent from my iPad using Tapatalk
Logged

mrwilsn

  • Hero Member
  • *****
  • Posts: 693
  • 2014 Zero S / 2017 Zero SR
    • View Profile
Re: Sharp turn - Zero goes dead
« Reply #1 on: October 08, 2016, 01:18:05 AM »

Check this thread.

http://www.electricmotorcycleforum.com/boards/index.php?topic=6254.0

Sent from my Nexus 6P using Tapatalk

Logged
2014 Zero S

grmarks

  • Sr. Member
  • ****
  • Posts: 424
    • View Profile
Re: Sharp turn - Zero goes dead
« Reply #2 on: October 08, 2016, 07:20:00 AM »

Yep just had it happen to me. It was the ignition switch wires broken inside the switch. It happened when I would turn right.

Take off the headlight and see if a right hand turn streches the ignition wires tight.
There is only 2 screws holding on the ignition switch and the switch comes away from the key lock part. It can be pried open and can be re-soldered.

I also found that it was cable tied to close to the ignition switch which flexed the cable to much over a short distance.

I also filled the bottom part with silicon sealent to stop it from flexing at the soldered joins so it won't happen again.
Logged

BrianTRice@gmail.com

  • Unofficial Zero Manual Editor
  • Hero Member
  • *****
  • Posts: 4014
  • Nerdy Adventurer
    • View Profile
    • Personal site
Re: Sharp turn - Zero goes dead
« Reply #3 on: October 08, 2016, 10:07:09 AM »

Logged
Current: 2020 DSR, 2012 Suzuki V-Strom
Former: 2016 DSR, 2013 DS

nevetsyad

  • Sr. Member
  • ****
  • Posts: 319
    • View Profile
Re: Sharp turn - Zero goes dead
« Reply #4 on: October 09, 2016, 04:20:35 AM »

Mine's in the shop again for the same issue. I hope it's just an ignition wire!
« Last Edit: October 09, 2016, 04:24:05 AM by nevetsyad »
Logged
2023 Energica Experia
2022 Lightning Strike (reservation)
2021 Energica Eva Ribelle (For Sale)
2020 Zero SR/S (sold)
2018 Zero DSR (sold)
2015 Zero SR (Lets call it sold)

Olle

  • Newbie
  • *
  • Posts: 20
    • View Profile
Re: Sharp turn - Zero goes dead
« Reply #5 on: October 09, 2016, 07:07:27 PM »

Thanks a lot :-)
I'll forward this info to my dealer. Maybe I can get a new switch under warranty.


Sent from my iPad using Tapatalk
Logged

Fivespeed302

  • Full Member
  • ***
  • Posts: 159
    • View Profile
Re: Sharp turn - Zero goes dead
« Reply #6 on: October 14, 2016, 09:42:46 AM »

Thanks a lot :-)
I'll forward this info to my dealer. Maybe I can get a new switch under warranty.


Sent from my iPad using Tapatalk

Just curious, how many miles have you put on it?
Logged
2015 Zero SR
2009 Yamaha R1

grmarks

  • Sr. Member
  • ****
  • Posts: 424
    • View Profile
Re: Sharp turn - Zero goes dead
« Reply #7 on: October 14, 2016, 05:40:48 PM »

Thanks a lot :-)
I'll forward this info to my dealer. Maybe I can get a new switch under warranty.

The wire is very easy to solder, the bottom of the switch assembly just pops off and you can get to the wires. Then you can fill it with silicon sealant before you snap it back on so it won't happen again. A new switch could fail again in the future!
Logged

Olle

  • Newbie
  • *
  • Posts: 20
    • View Profile
Re: Sharp turn - Zero goes dead
« Reply #8 on: October 14, 2016, 10:05:57 PM »

Thanks a lot :-)
I'll forward this info to my dealer. Maybe I can get a new switch under warranty.


Sent from my iPad using Tapatalk

Just curious, how many miles have you put on it?

4500km One year city commuting - lots of sharp turns ...


Sent from my iPad using Tapatalk
Logged

Olle

  • Newbie
  • *
  • Posts: 20
    • View Profile
Re: Sharp turn - Zero goes dead
« Reply #9 on: October 14, 2016, 10:08:22 PM »

Thanks a lot :-)
I'll forward this info to my dealer. Maybe I can get a new switch under warranty.

The wire is very easy to solder, the bottom of the switch assembly just pops off and you can get to the wires. Then you can fill it with silicon sealant before you snap it back on so it won't happen again. A new switch could fail again in the future!

Thanks for the advise. Before I do that I will check with the dealer that I won't loose my warranty if I fix it myself.


Sent from my iPad using Tapatalk
Logged

Fivespeed302

  • Full Member
  • ***
  • Posts: 159
    • View Profile
Re: Sharp turn - Zero goes dead
« Reply #10 on: October 16, 2016, 05:12:35 AM »

Thanks a lot :-)
I'll forward this info to my dealer. Maybe I can get a new switch under warranty.


Sent from my iPad using Tapatalk

Just curious, how many miles have you put on it?

4500km One year city commuting - lots of sharp turns ...


Sent from my iPad using Tapatalk

I've got well over 9,000 miles on mine and haven't had that problem.  I do lots of tight turns too.  I'll be sure to post if I do.
Logged
2015 Zero SR
2009 Yamaha R1
Pages: [1]