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Author Topic: 2015 DS Fork oil leaking after 4000 mls/6500 kms  (Read 1024 times)

Lecram

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2015 DS Fork oil leaking after 4000 mls/6500 kms
« on: April 27, 2016, 04:50:44 AM »

The left leg from my fork is leaking after only 4000 mls. I have had many bikes, but this is the first one with leaking seals after just 4000 mls. Any other similar experiences?
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rayivers

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Re: 2015 DS Fork oil leaking after 4000 mls/6500 kms
« Reply #1 on: April 27, 2016, 05:52:05 PM »

Is it leaking from the seal, or where the slider tube threads into the axle-boss section?

Leak thread w/photos

Ray
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'14 Zero FX 5.7 (now 2.8, MX), '14 Zero FX 2.8 (street), '19 Alta MXR, '18 Alta MXR, various '74 - '08 ICE dirt bikes

lolachampcar

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Re: 2015 DS Fork oil leaking after 4000 mls/6500 kms
« Reply #2 on: April 27, 2016, 06:00:18 PM »

I have had three different warranty issues with leaking FastAce front forks on my Zeros.  The new forks are wonderful in comparison.
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acacia1731

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Re: 2015 DS Fork oil leaking after 4000 mls/6500 kms
« Reply #3 on: April 27, 2016, 08:35:18 PM »

This $5 tool can sometimes take care of a leak, if it's being caused by some dirt stuck in the seals.  I've had mixed success, but it's at least worth trying before going to the trouble of a seal change...

http://sealmate.net/

For those who like to pinch pennies, I've also made one of these by cutting material from the side of a gallon milk jug.  Not quite as good as the original, but close.
« Last Edit: April 27, 2016, 08:48:52 PM by acacia1731 »
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2015 Zero FX (off-road setup), 2013 KTM 250SX, Kuberg Cross Hero, STACYC 16EDrive

NEW2elec

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Re: 2015 DS Fork oil leaking after 4000 mls/6500 kms
« Reply #4 on: April 27, 2016, 10:06:39 PM »

nice little tool darn sure worth a try.

Lola the DS just hit 12000 miles.  Take good care of my future SR now :)
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Lecram

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Re: 2015 DS Fork oil leaking after 4000 mls/6500 kms
« Reply #5 on: April 28, 2016, 04:10:22 PM »

I have had three different warranty issues with leaking FastAce front forks on my Zeros.  The new forks are wonderful in comparison.

I have the new Showa fork ...
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1970 Honda CB750K0
1971 Honda CB750K1
1971 Honda CB750K1
1973 Honda CB750K2
1974 Honda CB750K2
2011 Mercedes Viano Marco Polo camper
2015 Zero DS with power tank
2016 KTM 1190 Adventure
2019 BMW i3

Nomad

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Re: 2015 DS Fork oil leaking after 4000 mls/6500 kms
« Reply #6 on: April 29, 2016, 11:59:30 PM »

I too have a leaking front showa fork on my fxs after only 2500 miles. Local dealer would not fix it under warranty because of a small scratch on that fork from previous owner (I had the bike for 2 months before the leak. scratch has nothing to do with leak). Now dealer asks for 150$US for the seal kit + 100$US shop work. :(

Sent from my LG-D855 using Tapatalk

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acacia1731

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Re: 2015 DS Fork oil leaking after 4000 mls/6500 kms
« Reply #7 on: April 30, 2016, 02:37:14 AM »

Now dealer asks for 150$US for the seal kit + 100$US shop work. :(

$100 labor seems pretty reasonable to replace seals.  I'm a novice mechanic, but it usually takes me about 4 about hours to replace a set. 

On the other hand, $150 for seals seems pretty high.  I'm used to paying closer to $25-50 for seal kits.  Maybe they're adding oil into that price.

Overall, the estimate wouldn't be outrageous if not for their bogus claim that a tiny scratch caused the failure.
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2015 Zero FX (off-road setup), 2013 KTM 250SX, Kuberg Cross Hero, STACYC 16EDrive
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