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Author Topic: Using KTM wheels on a Zero FX?  (Read 2096 times)

Christian Frankl

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Using KTM wheels on a Zero FX?
« on: December 11, 2014, 12:19:51 PM »

Hi everybody!

I wonder, if it is posible to use a KTM rear wheel in a Zero FX.
The diameter of the KTM axle fits as well as the outer diameter of the brake disk.
The Problems are starting with the dimensions of the wheel hub. Has anybody yet
taken the measurements of the zero FX wheel hubs? It looks like the hub of the KTM is more wide than the zero.
This could cause problems to fit chain wheel AND brake disk into their right orientation.

I would prefer the KTM wheel because of its better stiffness and its leighter weight of 1kg.
Plus I have one complete spare wheel from KTM standing around here...
Also the axle with the two aluminium pieces to tension the chain and the screw nut weights 100gramms less than the Zero stuff.

I also have a supplier, which would produce chainweels, that would fit to the KTM hub with a maximum of 70 cogs.

So if anybody has any experience with using different wheels with a Zero FX, please let me know.
Also If you have already made exact measurements of the wheel hub, distance bushes and so on, front and/or rear wheels - please let me know!

Thanks very much!

Chris
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Best regards,

Christian

Christian Frankl

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Re: Using KTM wheels on a Zero FX? And saving lots of weight!
« Reply #1 on: January 18, 2015, 02:16:52 PM »

In fact it is easy to use the Ktm rear wheel with a zero fx.
What you will need is a 5mm spacer to feed in at the left side of the axle.
To have sprocket wheel and brake disk on the right place, it is also neccessary to put 3mm thick washers underneath the ktm brake disk. Then we need a 70 cleat counting sprocket for the Ktm wheel.
Here in Germany I found a dealer, which can deliver custom made sprockets from Aluminium up to 70 cleats.

That's it! I will post pictures within the next few days.
The benefits for using this wheel is a almost 1kg less weight.
Also the Axle of a Ktm can be used with the zero fx. Only the two sideparts for tensioning the chain need to be rasped down a bit to fit into the swingarm.
The Ktm axle has less weight 100gr, the brake disk has less weight 100gr and so on...

Alltogether now I could save about 6,5kg weight on my Zero Fx. It now has under 103kg with one Battery installed.

To do that, I was doing:

replacing the heavy mirrors to offroad usable, possible to foldable to the handlebar.

replacing the headlamp for a selfmade, only 140gr leight LED Lamp with 3500 Lumens.

removing the much too heavy rear plastic fender with light and replacing with a LED rear light offroad fender from Acerbis.

removing the onboard battery loader.

slimming the cable harness and sockets and plugs to less copper and smaller and less weight types of connectors.

removing the side stand.

removing the footbrake and installing the brake on the left handlebar side like a clutch.

changing the four iron distance pieces, that hold the motor in place from steel to aluminium.

I hope, i didnt forget a thing to numerate here....


It is easy to see, that one of the leading heads at zero came from Harley, if you look at the used material to build this bike.

If zero would really watch each gramm during inventing their Fx, they could easily bring it down to 100kg including one installed battery.

I will post some pictures and exact weight data next week, when I put in the rear wheel.


so long, best regards from Germany.

Chris.
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Christian

tyskmoped

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Re: Using KTM wheels on a Zero FX?
« Reply #2 on: January 18, 2015, 04:10:32 PM »

Hello,
What are you planning with the bike? Are you going to race it?
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Christian Frankl

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Re: Using KTM wheels on a Zero FX?
« Reply #3 on: January 18, 2015, 05:22:23 PM »

Well, not racing. But riding enduro in harder terrain, not like on a motocross track.
It is more like a mixture between enduro and trial riding, what I am doing with my FX.
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Christian
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