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Author Topic: 2010 Zero DS Unresponsive, wont turn on  (Read 3096 times)

mark_Tannen

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2010 Zero DS Unresponsive, wont turn on
« on: August 19, 2020, 05:17:23 PM »
My 2010 Zero charges fine, but when we turn the key nothing happens. The dash doesn't light up and we are unable to move.

I've replaced the fuses twice, it has a full charge will good pack voltage, and I'm honestly stumped,

Any ideas or advice would be greatly appreciated,
Thanks!
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Crissa

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Re: 2010 Zero DS Unresponsive, wont turn on
« Reply #1 on: August 19, 2020, 10:41:49 PM »
The key switch itself can fail.  Have you tested for continuity through it?

-Crissa
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2014 Zero S ZF8.5

igorbaldo

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Re: 2010 Zero DS Unresponsive, wont turn on
« Reply #2 on: August 20, 2020, 12:23:47 AM »
Any beeps or lights flashing? If not, you can rig up a DC 12 V power source (at least 2 A) in the connector 'PANEL 12V' on the main harness (it's one of the 2 connectors on the back of the battery box) to test the bike systems apart from the battery (and, obviously, the motor). If it works, start digging into the battery box...
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2010 Zero DS w/ belt drive
2010 Suzuki Burgman 400
1997 Honda NX 350 Sahara

mark_Tannen

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Re: 2010 Zero DS Unresponsive, wont turn on
« Reply #3 on: August 20, 2020, 05:59:27 PM »
It beeps once when you first turn the key but nothing after. No lights flashing either. Yea I'm confident the display and everything would work if we hooked up a 12V to it so I'm afraid you could be right and it could be inside the battery box
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mark_Tannen

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Re: 2010 Zero DS Unresponsive, wont turn on
« Reply #4 on: August 20, 2020, 06:01:05 PM »
Quote from: Crissa on August 19, 2020, 10:41:49 PM
The key switch itself can fail.  Have you tested for continuity through it?

-Crissa

We do get one beep when we turn the key so I dont think it'd be the key switch. But regardless i'd like to test it, do you know when I can measure the continuity off it?
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Crissa

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Re: 2010 Zero DS Unresponsive, wont turn on
« Reply #5 on: August 21, 2020, 06:54:58 PM »
The relay can fail in that sort of mode where it only works for a moment.

-Crissa
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2014 Zero S ZF8.5

igorbaldo

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Re: 2010 Zero DS Unresponsive, wont turn on
« Reply #6 on: August 26, 2020, 11:53:48 PM »
I've made a set of electrical schematics for the bike, which are available on the Unofficial Manual: https://zeromanual.com/wiki/S_Platform/Schematic.
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2010 Zero DS w/ belt drive
2010 Suzuki Burgman 400
1997 Honda NX 350 Sahara

mark_Tannen

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Re: 2010 Zero DS Unresponsive, wont turn on
« Reply #7 on: August 27, 2020, 07:08:50 PM »
Quote from: igorbaldo on August 26, 2020, 11:53:48 PM
I've made a set of electrical schematics for the bike, which are available on the Unofficial Manual: https://zeromanual.com/wiki/S_Platform/Schematic.


Thanks i'll take a look at this, it looks like I may have to take the box apart :(
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Two2010Ss

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Re: 2010 Zero DS Unresponsive, wont turn on
« Reply #8 on: November 09, 2020, 03:16:51 AM »
Did you figure it out? For the 2010 to start/pass it's checks, it needs the key, throttle and motor temperature sensor. https://medium.com/@ryan.mcneely_93025/hacking-a-2010-zero-s-electric-motorcycle-part-3-mbb-setup-and-serial-console-54f9f58674cd
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zap mc

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Re: 2010 Zero DS Unresponsive, wont turn on
« Reply #9 on: March 17, 2021, 03:04:22 AM »
Quote from: igorbaldo on August 26, 2020, 11:53:48 PM
I've made a set of electrical schematics for the bike, which are available on the Unofficial Manual: https://zeromanual.com/wiki/S_Platform/Schematic.
Wow, amazing work, thanks so much for doing that
Do you happen to know exactly what the Mbb ? Box does
Has the same on the x and Mx ( with switches and led )
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