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Author Topic: DC Fast Charging is Sub Zero Conditions  (Read 770 times)

wadejesu

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DC Fast Charging is Sub Zero Conditions
« on: January 17, 2024, 12:13:50 AM »

Not that it applies but did you see the news about Tesla's fast charging stations in Chicago failure, Good thing we don't or at least most of us don't ride in those conditions. I guess if you store your bike in sub zero temps, don't charge it till it gets above freezing.
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Specter

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Re: DC Fast Charging is Sub Zero Conditions
« Reply #1 on: January 17, 2024, 12:27:29 AM »

That's  been said just about ForEVER on the lith batteries,  they do NOT work below freezing.  How these fools think they are going to keep their stuff running with any sort of range when it's 20 below zero is beyond me.

Will read the article shortly but surprised if the battery even let the thing turn on with it that cold.

aaron
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Specter

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Re: DC Fast Charging is Sub Zero Conditions
« Reply #2 on: January 17, 2024, 12:33:31 AM »

https://teslamotorsclub.com/tmc/threads/chicago-area-superchargers-failing-in-cold.319666/

is an article I found on it.  Seems to me it may not be the charger itself being dead but the cars themselves saying NO I will NOT charge I am too cold!!

I know here they have portable chargers to come 'jump' 'mobile charge' your car if you need.  Surprised there is nothing like that in chicago but then again, I look at the politicians there and it's amazing they don't drown when it rains out so there is that.

Non related but I can do that with my bike setup I am building, i can run out and hop about 30 to 50 kw into a vehicle if needed.  not that id' want to do that but just saying.     With that though, now that's a business to get into.  towing is NOT cheap,  if you just need to show up with a van with a battery pack in the back, plug in for 30 minutes to let doofus Dally get back home, and charge them 100 bucks to do it, might be a thing.

Aaron
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Richard230

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Re: DC Fast Charging is Sub Zero Conditions
« Reply #3 on: January 17, 2024, 04:17:37 AM »

I saw that article this morning also and thought the same thing that the cars' BMS would not allow the batteries to charge because they were too cold. I wouldn't have expected that the actual charging stations would be too cold to function as the article seemed to imply.
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Richard's motorcycle collection:  2018 16.6 kWh Zero S, 2020 KTM 390 Duke, 2002 Yamaha FZ1 (FZS1000N) and a 1978 Honda Kick 'N Go Senior.

Specter

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Re: DC Fast Charging is Sub Zero Conditions
« Reply #4 on: January 17, 2024, 09:08:03 AM »

Given the lamestream communists hatred of Elon, they will say anything they can to make him look bad but on that.  The charging stations should not go down, BUT if they got another of their famous ice storms and it blew rain up into shit then deep froze it as chiraq is famous for,  then yah I can see them breaking or not working right. 
If stuff is covered in 2 inches of frozen snow / water, then the switches and stuff on it that need to make to tell the thing, ok the vehicle is plugged in and the cable is seated fully etc, may not make all the way because of frozen crud under them, and then, viola, station fails to initialize.   
Given half the clowns who are getting stranded probably don't have the IQ  to do much more beyond text a code to the website to turn the thing on, I can't see them figuring this out and scraping the ice from under the charger head, etc etc. to make it work.  Half this latest generation wouldn't have a clue how to do even a simple job like change a tire, let alone troubleshoot a switch.  Wanna have fun?  Ask them to tell time on a watch with hands or use a rotary phone.  Not so much the device itself, but just the simple concept on how things work, they are clueless.

Hey siri, start my car...

Back to being nice, sort of.   Does tesla have different model constructs for different locations on the globe or climates?  Is there a heater that the user can turn on or off?  Was something possibly ignored or not set right?  Why spend 1000 dollars more for heaters on a car in Packistan when the desert is NEVER going to go below 60 degrees there... as an example.  Norway now, yah you better have that heater.  Antartica, that heater better be on roids...

Aaron
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Specter

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Re: DC Fast Charging is Sub Zero Conditions
« Reply #5 on: January 22, 2024, 12:59:52 AM »

After looking around a bit and doing some research, it seems a part of that problem is with the chargers as well.  Something about them is not happy with the cold, and only certain brands too it seems.  The older brands / charges seem to be doing well, as well as many other people pointed out, countries where it's typically cold most the year, are not having the issues either.

FWIW, I fast charged my Energica this morning after taking it on a romp.  Temperature started out 24 degrees outside, bike was at 46 degrees in the garage and ended up at 38 degrees, with the real temp probably about 30 to 32 degrees outside by this time.  My range was about one percent a mile, was running from 40 to 60 mph ish, mostly towards the lower end, as my tires were feeling really squirrely and harder regen was bipping the ABS pretty often so I didn't want to take any chances.  As I was running, my range left started actually going UP.  Im assuming the battery was warming up a bit.  Anyways, got into the garage, left door open, battery temp was reading 42 degrees F after the run and hit it with a full 60 Amps of fast charge.  It started without a hitch, charged up to about ehh, 85 ish percent then started tapering off as it said 'balancing' until we got to about 4 kw at about 97 percent then it shut down at 99 percent.

I ended up after cycling the power to get the bike to release the cable (still an annoying bug), at 100 percent charge and 103 miles est range.  This is estimated at running 45 to 60 mph in freezing temperatures, (but not zero or below like Chiraq is seeing).  Im seeing maybe a 10 to 15 percent range decrease from when it's in the upper 80's to 90's temp wise, but the charge went without a hitch, no limiting, no false starts or any of the other issues I see others complaining about.

Another thing to consider, those chargers are OUT in the weather, getting rained on, snowed on, sleeted on, then freezing inside their moving parts'  No shit the thing is not latching properly, that's a common 'snowy crappy day' issue with anything from door handles to window twirlers to hoods and trunks when it gets ice in the works and don't want to close right.  CCS Fast charge is VERY temperamental on the switches, it has to fit down hard and EXACT and the switches have to click FULLY, (if it don't fully click, then it thinks the thing is not seated properly.)

While this can be annoying, it is also critically important.  Not only do the metal contacts have to meet so you have a good connection for the current to pass so it don't over heat, but you also MUST have good contact / overlap on the insulating surfaces too.  Remember CCS1 Mode 4? can run up to 1000 volts, and that can and WILL arc over very easily.  God help you if you get a kv DC arc going on your charging plug, you will BTFU a lot of equipment in less than a second.  Now you are dead in the water, with a very expensive fix.

A  general comment, you KNEW the weather is going to be shitty, they been forecasting it for days, WHY did you wait to the last second to charge your car up fully?  These are the same clowns who would go out in a snowstorm with 1/4 tank of gas in the car, get stranded on the side of the highway and are now crying for help all over the CB or their cell phone now.

I am curious, lets say at 20 degrees F.  Warming up your battery with it's internal heater, or whatever / however it works.  I wonder how much more range yo get out of a warm battery .vs. a cold one for the KW or three you use to heat it?  I mean if you burn 10 miles worth of electricity to heat it up but get an extra 40 miles range because it's warm now, that should be a no brainer.

Aaron
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DonTom

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Re: DC Fast Charging is Sub Zero Conditions
« Reply #6 on: January 22, 2024, 03:42:47 AM »

Not that it applies but did you see the news about Tesla's fast charging stations in Chicago failure, Good thing we don't or at least most of us don't ride in those conditions. I guess if you store your bike in sub zero temps, don't charge it till it gets above freezing.
That article was all BS. New EV drivers who did not know how to precondition the battery for charging.


See here about the cold EV charging.


The ironic thing is, the chargers all worked fine, but many gas pumps froze and could not be used.

However, there is no way for us to do such on electric motorcycles--yet. Not many will ride in such cold conditions.


-Don-  Reno, NV
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Specter

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Re: DC Fast Charging is Sub Zero Conditions
« Reply #7 on: January 22, 2024, 04:17:59 AM »

Keep your bike inside, where it's warmer, it'll run fine.  Been doing so here.  The battery has a bit of thermal mass to it, it'll take a while to really cool it down to the core.  Worse case, get a little space heater and have it blowing on it to keep it warm, i wonder how that'd work?  I do similar for my trees that are not frost tolerant.

Too bad the battery is not liquid cooled, if it was, a slight diverter could take the waste heat from the motor cooling and instead of putting it thru the radiator, use it to warm the battery up a bit while running.  I wonder if something like a low key tire warmer type thing would work, wrap the battery and keep 40 watts on it or something to both keep it warmer, and keep the cold off it a little bit when riding.  It'd be too difficult though to get it around the battery tho.

I can see something similar coming out in a few years, kind of like a block heater for diesel engines, for the cold types who's lips move when they read a stop sign, and don't pre heat their battery to go charge up.

Aaron
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