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Author Topic: Zero belt replacement (edit: replace not repair, bad wording choice)  (Read 850 times)

JediLeba

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I’m on a 2015 Zero SR, on the side of the road with a broken belt. Anybody have knowledge of whether regular motorcycle repair shops will work on it? Also a recommendation for a Dallas shop would be useful. Otherwise the closest shop is 29 miles away.
« Last Edit: May 15, 2019, 08:08:51 PM by JediLeba »
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Moto7575

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Re: Zero belt repair
« Reply #1 on: May 14, 2019, 11:46:56 PM »

No idea but there are not really expensive - maybe you should buy a spare one on af1racing.com ?
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flattetyre

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Re: Zero belt repair
« Reply #2 on: May 15, 2019, 12:43:33 AM »

It's an extremely fast and easy replacement, so any shop should be willing to do the job if you give them a belt. The only question would be whether they tension it correctly, so you should give them the instructions on that from the manual.
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BamBam

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Re: Zero belt repair
« Reply #3 on: May 15, 2019, 01:14:24 AM »

As far as I know, there is no way to repair the belt.  I think your best bet is to have your bike towed to a shop.  If you order a new belt from AF1 it will take several days to receive it.  I don't think they keep these in stock such that it could be sent overnight.

BTW, if you are an automatically renewing AMA member then the towing is free.  If you're not a member you should consider becoming one.  The annual cost is only $49 and if your sign up for automatic renewal, the roadside assistance is included and covers all of your vehicles (not just your motorcycle) as well as those of your immediate family.  I've used the roadside assistance on several occasions and it has more than paid for the membership fee.
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Currently Owned Bikes:
2017 Zero DSR Limited Edition (original owner, running)
2008 Kawasaki KLR 650 (original owner, red now black, running)
1997 Honda Valkyrie (original owner, first year in black, running)
1975 Kawasaki H2 750 (original owner, purple, not running)

DonTom

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Re: Zero belt repair
« Reply #4 on: May 15, 2019, 03:02:36 AM »

I’m on a 2015 Zero SR, on the side of the road with a broken belt. Anybody have knowledge of whether regular motorcycle repair shops will work on it? Also a recommendation for a Dallas shop would be useful. Otherwise the closest shop is 29 miles away.
The problem will be getting the belt, if you're in a hurry. But I would think you could find a shop willing to do the work. But 29 miles to a Zero dealer is not bad.

For tow services, I carry both a Spot Messenger (They will get you a tow truck to  areas that have NO cell service) with the tow service as well as AAA Premier(will tow me 200 miles for no extra charge).

-Don-  Reno, NV

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1971 BMW R75/5
1984 Yamaha Venture
2002 Suzuki DR200SE
2013 Triumph Trophy SE
2016 Kawasaki Versys 650 LT
2017 Blk/Gold HD Road Glide Ultra
2017 Org Zero DS ZF 6.5/(now is 7.2)
2017 Red Zero SR ZF13 w/ Pwr Tank
2020 Energica EVA SS9
2023 Energica Experia LE
2023 Zero DSR/X

af1 racing

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Re: Zero belt repair
« Reply #5 on: May 15, 2019, 04:22:37 AM »

we stock the belt
https://www.af1racing.com/store/Scripts/prodView.asp?idproduct=89460

Dallas is next day shipping even if you pick Ground.   

There are two Zero dealers in the DFW metro, Eurosports in Ft Worth, and Maxim Motorsport in Dallas.  Both could do the work no problem.
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JediLeba

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Re: Zero belt repair
« Reply #6 on: May 15, 2019, 08:45:37 AM »

I got a buddy to pick me up. We took it to Eurosport, where I’ve had it worked on before. They quoted me 3-4 hours to install it - they had the belt in stock. My question is, and echoed on Reddit, how long should it take to do this work? It seems like 3 hours is too long?
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DonTom

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Re: Zero belt repair
« Reply #7 on: May 15, 2019, 10:10:44 AM »

I got a buddy to pick me up. We took it to Eurosport, where I’ve had it worked on before. They quoted me 3-4 hours to install it - they had the belt in stock. My question is, and echoed on Reddit, how long should it take to do this work? It seems like 3 hours is too long?
I agree, sounds too long to me. If they know what they are doing, I would expect it to take less than an hour. But perhaps they never have done the job before, so be sure to check the belt alignment and such when you pick the bike up. A credit card space (or just slightly more <1 mm max> ) on the left side of the sprocket means it's aligned up correctly. If the belt is in the middle of the rear sprocket, do NOT accept it. It will soon break again (most likely).

BTW, how many miles on the belt that broke?  Do you know why it broke (rock or whatever caught in the belt, etc)?

-Don-  Reno, NV
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1971 BMW R75/5
1984 Yamaha Venture
2002 Suzuki DR200SE
2013 Triumph Trophy SE
2016 Kawasaki Versys 650 LT
2017 Blk/Gold HD Road Glide Ultra
2017 Org Zero DS ZF 6.5/(now is 7.2)
2017 Red Zero SR ZF13 w/ Pwr Tank
2020 Energica EVA SS9
2023 Energica Experia LE
2023 Zero DSR/X

DonTom

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Re: Zero belt repair
« Reply #8 on: May 15, 2019, 10:13:04 AM »

It's an extremely fast and easy replacement, so any shop should be willing to do the job if you give them a belt. The only question would be whether they tension it correctly, so you should give them the instructions on that from the manual.
Not just tension. The alignment (left-right--explained above)  is probably more important. 

-Don-  Reno, NV
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1971 BMW R75/5
1984 Yamaha Venture
2002 Suzuki DR200SE
2013 Triumph Trophy SE
2016 Kawasaki Versys 650 LT
2017 Blk/Gold HD Road Glide Ultra
2017 Org Zero DS ZF 6.5/(now is 7.2)
2017 Red Zero SR ZF13 w/ Pwr Tank
2020 Energica EVA SS9
2023 Energica Experia LE
2023 Zero DSR/X

BamBam

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Re: Zero belt repair
« Reply #9 on: May 15, 2019, 07:44:26 PM »

we stock the belt
https://www.af1racing.com/store/Scripts/prodView.asp?idproduct=89460

Dallas is next day shipping even if you pick Ground.   

Thanks AF1.  That's a good thing to know.

Regarding shop installation time for the new belt, I think 1-hour is a little skimpy.  2-hours should be about right for someone who has done it before.  3-4 hours for a shop that works on Zeros seems a little high to me.
« Last Edit: May 15, 2019, 11:24:47 PM by BamBam »
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Currently Owned Bikes:
2017 Zero DSR Limited Edition (original owner, running)
2008 Kawasaki KLR 650 (original owner, red now black, running)
1997 Honda Valkyrie (original owner, first year in black, running)
1975 Kawasaki H2 750 (original owner, purple, not running)

JediLeba

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Re: Zero belt repair
« Reply #10 on: May 15, 2019, 08:06:36 PM »

I don’t know how many miles it had. I got the bike with ~11k and put on ~4k. I think the belt looks OK besides the break - I think I just hit on the perfect storm of accel+bumps and it just snapped. How many miles should I get from a belt normally?

Thanks for all the input - I’m going to check with the Allen Zero shop, and maybe join AAA to get the towing if necessary. After I make sure the Allen shop can and will do it for a max of 2 hours, I’m going to call Eurosport and ask why I was quoted 3-4 hours for a 1-2 hour job. If he rolls it back and says it was a mistake, ok. If not, I’ll get it to the Allen shop and stop going to Eurosport.
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alko

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Re: Zero belt replacement (edit: replace not repair, bad wording choice)
« Reply #11 on: May 15, 2019, 08:23:44 PM »

Zero recommends replacement every 24,000 miles.
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JediLeba

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Re: Zero belt replacement (edit: replace not repair, bad wording choice)
« Reply #12 on: May 15, 2019, 09:15:43 PM »

The Allen dealer said that he had done belts in like 20 minutes (sounds low except that New Zerolander said they did it in 30 minutes on the side of the road) but went and verified that it had a standard rate of 1 hour labor for it.

Good news - Eurosport agreed with one hour. Martha said that either Raleigh hadn’t checked with the tech or they hadn’t actually done a belt on a Zero before. I don’t know if I buy that he had bad info OR that they hadn’t done one before, but if they’ll do it for the 1-hour labor I’m happy. When I get it on Saturday and get the bill it better only reflect 1 hour.
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